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Durable PVC PETG PC Overlay 

Coated overlay/ Laserable(Non-laserable) overlay/ Magnetic Strip Film
PETG, PC, and PVC overlays offer exceptional durability, enhanced security features, and versatile customization options, making them ideal for various card manufacturing applications requiring robust protection, reliable performance, and aesthetic flexibility.

Wallis--Leading Overlay Manufacturer

 For Different Overlay

Each overlay material serves a different purpose depending on card type, security level, budget, and environmental needs. Whether you prioritize cost-efficiency, durability, eco-friendliness, or security, choosing the right overlay material ensures reliability and longevity of your card products.
 PVC Overlay  PET Overlay   PETG Overlay   PC Overlay
 Coated Overlay  Un-coated Overlay
 Magnetic Stripe Film
 Laserable Overlay  Non-laserable Overlay
 Hologram Overlay

Overlay Films in Card Manufacturing

Overlay films are essential materials used in the lamination and protection of various types of cards, including ID cards, banking cards, membership cards, and smart cards. These films are typically applied as a top protective layer over printed sheets or card cores to enhance durability, improve appearance, and support additional functionalities like security features or magnetic stripes.
 

Main Functions of Overlay Films

Surface Protection

Shields printed designs from abrasion, UV light, chemicals, and moisture.
 

Enhanced Durability

Increases the card’s lifespan by adding mechanical strength and wear resistance.
 

Improved Aesthetics

Provides a glossy, matte, or textured finish for better visual appeal.
 

Functional Integration

Can include magnetic stripes, holograms, laser engravable layers, or anti-scratch coatings.
 

Overlay films are made from a variety of plastic materials, each offering specific benefits such as strong adhesion, heat resistance, clarity, environmental resistance, or security integration. The right choice of overlay material depends on the card's purpose, usage environment, required lifespan, and security level.

About Wallis:Trusted Manufacturer of High-Quality Overlay Films

You Can Visit Wallis factory in China, Top Supplier and Manufacturer
Shanghai Wallis Technology Co., Ltd. is a leading manufacturer and global supplier of high-performance overlay films used in the production of plastic cards and smart cards. With over a decade of experience in the card manufacturing industry, Wallis provides a complete range of overlay materials designed to meet the evolving demands of durability, security, and sustainability.
 
Whether you're producing national ID cards, financial cards, healthcare cards, or corporate badges, Wallis overlay films help you build durable, secure, and visually stunning cards.
 

All Kinds of Overlay Film

 

Wallis specializes in producing various overlay films including:

 
PVC Overlay Films – Designed for excellent adhesion with PVC card bodies.

PC (Polycarbonate) Overlay Films – Ideal for high-security and government-issued ID cards.

PET & PETG Overlay Films – Eco-friendly alternatives with superior durability and clarity.

Magnetic Stripes Film – Integrated LoCo and HiCo options for magnetic encoding.

Holographic and Laserable Overlays – Advanced solutions for anti-counterfeiting and personalization.

Wallis------Products

Wallis products are trusted by card manufacturers, government agencies, banks, and printing bureaus in over 50 countries.

Application

Magnetic Card
 Blank Card
Laser Card
Chip Card
  • Laser Card
  • Finished Card
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Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
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Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
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Reasonable Price More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.

Chemical and Physical Properties

Wallis Overlay Film

   Item Name

 Overlay Film
   Brand Wallis
   Category Overlay Film

   Certificate

 REACH, ROHS, ISO, GRS
   Country of Origin China
   Density 1.20–1.36g/cm³
   Tensile Strength (ASTM D638) 55-75Mpa
   Izod Impact Notched(ASTM D256) 39，600-900J/M
   Flexural Strength(ASTM D790) 80-120Mpa
  Light Transmission Rate 80-90%
  Deflection Temperature(ASTM D648(@0.46Mpa)) 68,95-115℃
  Softening Temperature（ASTM D1525(@1kg load)） 80，140-150℃
  Glass Tansition Temp(DSC Method ℃) 78，140-150℃

  Color

 Transparent, Matt
  Features Cost-effective, impact resistance,heat resistance and so on

  Application

 ID cards, Membership cards, Smart cards, Secure access control cards and so on
SGS Detection
 
SGS, a multinational company headquartered in Switzerland that specializes in inspection, verification, testing, and certification services. SGS Detection might specifically involve their capabilities in detecting various substances, contaminants, or abnormalities in products, materials, or environments using advanced testing methodologies and technologies. This could encompass a wide range of industries including food, pharmaceuticals, chemicals, environmental, and more.

Examining Report

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    485*295*0.1mm
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    485*295*0.15mm
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    485*295*0.32mm
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    485*295*0.76mm

Understanding PVC Overlay

 

PVC overlay is the most commonly used overlay film in the card manufacturing industry. It is specially designed to bond with PVC card substrates and is used during the lamination process.

 

Advantages:

 
Excellent adhesion to PVC sheets
Economical and easy to process
Printable surface for offset or digital printing
Compatible with magnetic stripe and barcode printing
Available in glossy, matte, or textured finish
 

Applications:

 
Membership cards
Student ID cards
Library cards
Prepaid cards
Loyalty and gift cards
 
 
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Introduce of PC Overlay

 

Introduction:


PVC overlay is the most commonly used overlay film in the card manufacturing industry. It is specially designed to bond with PVC card substrates and is used during the lamination process.

Advantages:


Excellent adhesion to PVC sheets
Economical and easy to process
Printable surface for offset or digital printing
Compatible with magnetic stripe and barcode printing
Available in glossy, matte, or textured finish

Applications:


Membership cards
Student ID cards
Library cards
Prepaid cards
Loyalty and gift cards

 

 

The PET and PETG Overlay

 
PET overlay offers strong mechanical and chemical resistance. It is ideal for cards that require long-term durability and environmental resistance.
PETG is a glycol-modified version of PET that is softer and easier to bond with printed substrates. It provides a good balance between eco-friendliness and performance.
 

Advantages:

 
 

High tensile strength and dimensional stability
Excellent resistance to chemicals, water, and wear
Environmentally safer than PVC
Can withstand higher temperatures during lamination
pvc overlay

 

 

Magnetic Stripe Film

 
This overlay integrates magnetic stripes (LoCo or HiCo) directly into the film, streamlining card production and reducing process steps.
 

Advantages:

 
Eliminates need for separate magnetic stripe application
Durable stripe adhesion
Allows easy encoding and swiping
Saves time in lamination line
 

Overlay with Hologram or Laser Engraving Layer

 
Security overlays embedded with holograms or laser engravable layers are used to protect cards against counterfeiting and tampering.
 

Advantages:

 
Anti-counterfeiting security features
Visually distinctive and tamper-evident
Supports complex holographic patterns
Optional for laser engraving of personal data
    
 
 

 

Global Reach, Local Support

 
 
Wallis products are trusted by card manufacturers, government agencies, banks, and printing bureaus in over 50 countries. We not only deliver high-quality overlay films but also provide:

Technical support for lamination temperature and pressure settings

OEM/ODM services for specialized overlay designs

Customized solutions for card security and printing compatibility

Comprehensive after-sales service and logistics suppor
 

Cooperation Process

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Card Material FAQ

  • Are PETG overlays durable, and do they protect cards effectively?

    Yes, PETG overlays are versatile and can be used on various types of cards. Whether you're creating business cards, ID cards, membership cards, or trading cards, PETG overlays provide a protective and polished layer. They are also compatible with both inkjet and laser printers, making them suitable for a wide range of card-making projects.

  • Can PETG overlays be used on different types of cards?

    Yes, PETG overlays are versatile and can be used on various types of cards. Whether you're creating business cards, ID cards, membership cards, or trading cards, PETG overlays provide a protective and polished layer. They are also compatible with both inkjet and laser printers, making them suitable for a wide range of card-making projects.

  • What is PETG overlay, and how is it used in card making?

    PETG overlay is a transparent plastic film used in card making to enhance durability and aesthetics. It is applied over printed cards to protect them from wear and tear while adding a glossy, professional finish. This overlay is made from PETG (Polyethylene Terephthalate Glycol), a high-quality thermoplastic polymer known for its clarity and strength.

    Key Information:

    1. PETG overlay is a transparent plastic film.
    2. It enhances card durability and appearance.
    3. Made from PETG, a robust and clear thermoplastic.

  • Where can PVC card material be applied?

    1. PVC card material is used for identification cards, payment cards, loyalty and rewards cards, gift cards, event and ticketing cards, hotel key cards, and transportation cards.
    2. PVC cards offer durability and flexibility for frequent handling and wear and tear.
    3. They can incorporate various technologies, such as magnetic stripes, EMV chips, RFID/NFC, and barcodes or QR codes, based on the application requirements

  • What are the advantages of pet card material?

    1. PET cards are eco-friendly and recyclable.
    2. They are highly durable and resistant to wear and tear.
    3. PET material provides excellent transparency for clear and vibrant printing.
    4. PET cards exhibit strong resistance to chemicals, oils, and solvents.

  • What are PVC cards made of?

    PVC cards, also known as polyvinyl chloride cards, are made primarily from a type of plastic called polyvinyl chloride. PVC is a widely used synthetic polymer that is known for its durability, flexibility, and resistance to moisture and chemicals. It is commonly used in various applications, including ID cards, credit cards, membership cards, and access cards.

  • Where to buy Card Material?

    WALLIS PLASTIC Provides one-stop solution for all kinds of Card Materials, we cater to each customer's  specific requirements and adapt materials to come up with a card that fulfills their needs.

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Shanghai Wallis Technology Co., Ltd is a professional supplier with 7 plants to offer Plastic Sheets, Plastic Film, Card Base Material, All Kinds of Cards, and Custom Fabrication Service to Finished Plastic Products.

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