0.05-0.25mm Polycarbonate PC Laserable Overlay for Plastic Card

Introduction

In the world of high-security plastic cards, materials matter. Whether it's a government-issued ID, a driver’s license, or a financial card, the durability and security of the overlay determine how long your information stays protected and tamper-proof. That’s where 0.05-0.25mm Polycarbonate PC Laserable Overlays come into play. These overlays offer a seamless blend of flexibility, clarity, and resistance—perfect for laser engraving and long-term use.

Understanding Polycarbonate as a Material

Key Properties of Polycarbonate

Polycarbonate is a thermoplastic polymer known for:

• High impact resistance

• Excellent transparency

• Resistance to heat and flame

• Dimensional stability

It’s like the superhero of card materials—strong, clear, and long-lasting.

Why Polycarbonate is Preferred for Card Overlays

Compared to materials like PVC or PETG, PC overlays offer:

• Better security integration (laser engraving, chip compatibility)

• Greater lifespan

• Superior environmental resistance

Overview of PC Laserable Overlay

Definition and Functionality

A PC laserable overlay is a transparent or matte layer applied to the surface of a plastic card. It enables:

• Permanent laser engraving

• Enhanced security features

• Protection against wear and tampering

Thickness Range: 0.05mm to 0.25mm Explained

The overlay is available in various thicknesses:

• 0.05mm – Ultra-thin, great for layering multiple security films

• 0.1mm – Balanced, used in general ID and financial cards

• 0.25mm – Heavy-duty, suitable for government and long-term use

Transparent vs. Matte Finishes

• Transparent: Best for vibrant, visible images

• Matte: Offers anti-glare and anti-scratch properties

Applications in Plastic Cards

Government ID Cards

Laserable PC overlays are a standard in ePassports and national ID cards due to their tamper-evident features.

Driver’s Licenses

State-issued licenses often use 0.1-0.15mm overlays to withstand frequent handling.

Access Control and Security Cards

PC overlays make it easy to encode, personalize, and protect smart access cards.

Banking and Financial Cards

With anti-fraud features and chip integration, polycarbonate is a top pick for secure banking solutions.

✅ Benefits of Laserable PC Overlay

High Durability and Impact Resistance

Cards remain intact even under pressure or bending—ideal for everyday use.

Tamper-Evident Protection

If anyone attempts to alter the card, the overlay shows visible signs of damage.

Long-Term Image and Text Retention

Laser-engraved images don’t fade over time like printed ink.

Eco-Friendly and Recyclable Features

Polycarbonate can be recycled, reducing the environmental footprint.

Role in Security and Personalization

Laser Engraving Capabilities

Laser personalization is permanent, tamper-proof, and doesn't require ink.

Compatibility with Smart Chips and RFID

PC overlays seamlessly work with contact/contactless chips.

Anti-Counterfeit Technology

Overlays can integrate holograms, UV patterns, and other security layers.

Thickness Variations and Their Use Cases

When to Use 0.05mm

Ideal for multi-layer structures and cards requiring extra lamination films.

Advantages of 0.1mm

Best for regular ID cards with moderate wear and tear.

Best Applications for 0.25mm

Heavy-duty use: military IDs, international passports, and resident permits.

️ Environmental Resistance

UV Resistance and Anti-Yellowing

PC overlays retain clarity even after years of sunlight exposure.

Water and Chemical Resistance

No damage from water, alcohol, or cleaning agents—perfect for harsh environments.

Conclusion

In today’s high-security world, the 0.05-0.25mm Polycarbonate PC Laserable Overlay is more than just a card covering—it’s a fortress for your identity. Its strength, flexibility, and laser-ready surface make it a top choice for governments, banks, and security-conscious organizations worldwide. Whether you're looking to extend card life, add anti-tampering protection, or laser-engrave personal data, this overlay has got your back.

❓ FAQs

What is the lifespan of a PC Laserable Overlay?

Typically 7–10 years, depending on the thickness and usage environment.

Is it compatible with embedded chip cards?

Absolutely. It bonds well with chip-embedded cards without affecting functionality.

What’s the lead time for bulk orders?

Usually 7–14 days, depending on volume and customization.