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0.05-0.25mm Polycarbonate PC Laserable Overlay for Plastic Card

These overlays offer a seamless blend of flexibility, clarity, and resistance—perfect for laser engraving and long-term use.

  • WLS-PC Overlay

  • WALLIS

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In the world of high-security plastic cards, materials matter. Whether it's a government-issued ID, a driver’s license, or a financial card, the durability and security of the overlay determine how long your information stays protected and tamper-proof. That’s where 0.05-0.25mm Polycarbonate PC Laserable Overlays come into play. These overlays offer a seamless blend of flexibility, clarity, and resistance—perfect for laser engraving and long-term use.


Material POLYCARBONATE
Thickness 0.05mm-0.25mm
Size A4/A3/Customized etc
Model Laserable Overlay
Coated Overlay
Strong Coated Overlay
Magnetic Coated Overlay HICO/LOCO/300OE,600OE,2750OE,3000OE



Card Layered Structure Disassembly


Factory Strength

Wallis Factory

wallis factory

Wallis Factory

wallis factory

Wallis Factory

wallis factory



Understanding Polycarbonate as a Material


Key Properties of Polycarbonate


Polycarbonate is a thermoplastic polymer known for:

  • High impact resistance

  • Excellent transparency

  • Resistance to heat and flame

  • Dimensional stability

It’s like the superhero of card materials—strong, clear, and long-lasting.


Why Polycarbonate is Preferred for Card Overlays


Compared to materials like PVC or PETG, PC overlays offer:

  • Better security integration (laser engraving, chip compatibility)

  • Greater lifespan

  • Superior environmental resistance


Overview of PC Laserable Overlay


Definition and Functionality


A PC laserable overlay is a transparent or matte layer applied to the surface of a plastic card. It enables:

  • Permanent laser engraving

  • Enhanced security features

  • Protection against wear and tampering



Thickness Range: 0.05mm to 0.25mm Explained


The overlay is available in various thicknesses:

  • 0.05mm – Ultra-thin, great for layering multiple security films

  • 0.1mm – Balanced, used in general ID and financial cards

  • 0.25mm – Heavy-duty, suitable for government and long-term use



Transparent vs. Matte Finishes


  • Transparent: Best for vibrant, visible images

  • Matte: Offers anti-glare and anti-scratch properties


High Clarity, Flexibility, Dual-Texture Excellence
The Texture & Toughness of Polycarbonate Film


Applications in Plastic Cards


Government ID Cards


Laserable PC overlays are a standard in ePassports and national ID cards due to their tamper-evident features.


Driver’s Licenses


State-issued licenses often use 0.1-0.15mm overlays to withstand frequent handling.


Access Control and Security Cards


PC overlays make it easy to encode, personalize, and protect smart access cards.


Banking and Financial Cards


With anti-fraud features and chip integration, polycarbonate is a top pick for secure banking solutions.


Themed VIP Card Design with Festive Elements

Themed VIP Card Design with Festive Elements

Multi-Functional Business Card Collection

Multi-Functional Business Card Collection


Packaging & Global Shipping

Anti-static PE film + moisture-proof kraft + pallet/box + custom labeling. Professional export packaging ensures 100% safe delivery worldwide.


Full container protection

Full container protection

Full container protection

Full container protection



Why Choose Wallis Plastic?

15+ years trusted manufacturer • 7 factories • 8,000 tons/month • Custom colors & thickness • Free samples • 24h response • One-stop solution


Wallis professional team

Wallis professional team

Wallis global clients

Wallis global clients

Wallis factory

Wallis factory




❓ FAQs


What is the lifespan of a PC Laserable Overlay?


Typically 7–10 years, depending on the thickness and usage environment.


Is it compatible with embedded chip cards?


Absolutely. It bonds well with chip-embedded cards without affecting functionality.


What’s the lead time for bulk orders?


Usually 7–14 days, depending on volume and customization.


Can PC laserable overlays be used for both transparent and matte card finishes?


Yes. PC laserable overlays are available in both transparent and matte variants, which can be customized to match different card surface requirements and brand aesthetics.



 Are PC laserable overlays resistant to chemicals and UV rays?

Yes. PC overlays have excellent chemical resistance, which can withstand contact with common substances like oils, solvents and detergents. They also have good UV resistance, and will not yellow or degrade easily under long-term sunlight exposure.





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