PETG Coated Overlay – Wholesale Lamination Sheet for Card Manufacturing

When manufacturing high-end printed cards—such as ID cards, payment cards, access control cards or loyalty/membership cards—the overlay layer is a critical element. Our PETG (Polyethylene Terephthalate Glycol) coated overlay film offers premium performance: outstanding optical clarity, strong abrasion and chemical resistance, and compatibility with standard lamination processes. Unlike some lower-cost materials, PETG maintains durability under repeated handling and personalization processes.

Specifically, PETG overlays:

• Provide excellent optical transparency and true colour retention, enhancing printed artwork and enabling laser personalization.

• Resist deformation and yellowing under typical card laminating temperatures and usage conditions.

• Offer flexible finishing options (gloss, matte/frost, anti-scratch, velvet) to align with brand aesthetics and functional requirements.
  These advantages make PETG overlays an ideal choice for manufacturing cards that must endure both wear and visual quality.

Key Manufacturing Advantages

High Transparency and Image Quality

The PETG substrate offers superior optical clarity compared with many standard overlays. When applied over printed card surfaces, graphics remain vivid, and personalization (embossing, laser engraving) can be effectively applied without sacrificing readability.

Process Reliability & Durability

Because PETG has stable thermal and dimensional properties, it is well-suited for lamination processes. The overlay maintains adhesion, resists peeling under stress, and exhibits excellent durability — essential in high-volume card production and high-usage environments.

Finish Customisation & Premium Look & Feel

Beyond performance, finish matters. Whether your brand demands a high-gloss “premium plastic card” look, a low-glare matte finish for a subtle premium feel, or special surface treatments (anti-scratch, velvet texture, holographic effects), PETG overlays support these finishes. Offering differentiated tactile and visual quality helps end-users perceive value — something that many card manufacturers and brand owners look for.

Applications of PETG Coated Overlay Sheet Lamination Film

The versatility of PETG coated overlay sheets extends to their applications:

Identification Cards

When it comes to ID cards, security and durability are paramount. PETG coated overlay sheets enhance both these aspects, making them a top choice for ID card production.

Credit and Debit Cards

Credit and debit cards are in constant use. PETG coated overlay sheets ensure that these cards remain functional and presentable throughout their lifespan.

Access Cards

Access cards grant entry to secure locations. PETG's chemical resistance ensures that these cards remain effective, even in challenging environments.

Packaging & Global Shipping

Full container protection

Full container protection

Why Choose Wallis Plastic?

15+ years trusted manufacturer • 7 factories • 8,000 tons/month • Custom colors & thickness • Free samples • 24h response • One-stop solution

Wallis professional team

Wallis global clients

Wallis factory

FAQ

Q1: What thicknesses of PETG overlay sheets do you provide?

We supply standard thicknesses from 0.06 mm to 0.25 mm. Custom thicknesses are available on request to suit laminator specifications and card core compatibility.

Q2: Can I use PETG overlays on PVC card cores?

Yes. PETG overlays are compatible with PVC and PET card cores. We recommend running a sample lamination test to verify adhesion, personalization compatibility and overall performance.

Q3: What is typical lead time for bulk orders?

Lead time varies by order size, finish and customization. Please contact us for current lead-time estimates when placing your order.

Q4：What is the weather resistance of PETG overlays? 

Can they be used for cards applied in outdoor scenarios?A: PETG overlays offer excellent weather resistance, withstanding a temperature range of -40℃ to 120℃. They also feature good UV and moisture resistance, making them suitable for outdoor-use cards such as access control cards and scenic area tickets.

Q5:  What personalized processing technologies are supported by PETG overlays?

PETG overlays offer excellent weather resistance, withstanding a temperature range of -40℃ to 120℃. They also feature good UV and moisture resistance, making them suitable for outdoor-use cards such as access control cards and scenic area tickets.