PETG Coated Overlay – Wholesale Lamination Sheet for Card Manufacturing

Why Choose PETG Overlays for Card Lamination

When manufacturing high-end printed cards—such as ID cards, payment cards, access control cards or loyalty/membership cards—the overlay layer is a critical element. Our PETG (Polyethylene Terephthalate Glycol) coated overlay film offers premium performance: outstanding optical clarity, strong abrasion and chemical resistance, and compatibility with standard lamination processes. Unlike some lower-cost materials, PETG maintains durability under repeated handling and personalization processes.

Specifically, PETG overlays:

• Provide excellent optical transparency and true colour retention, enhancing printed artwork and enabling laser personalization.

• Resist deformation and yellowing under typical card laminating temperatures and usage conditions.

• Offer flexible finishing options (gloss, matte/frost, anti-scratch, velvet) to align with brand aesthetics and functional requirements.
  These advantages make PETG overlays an ideal choice for manufacturing cards that must endure both wear and visual quality.

Specification Table – At a Glance

These specifications provide immediate clarity to procurement or technical teams reviewing overlay options for card manufacturing lines. Quick reference helps decision-making.

Key Manufacturing Advantages

High Transparency and Image Quality

The PETG substrate offers superior optical clarity compared with many standard overlays. When applied over printed card surfaces, graphics remain vivid, and personalization (embossing, laser engraving) can be effectively applied without sacrificing readability.

Process Reliability & Durability

Because PETG has stable thermal and dimensional properties, it is well-suited for lamination processes. The overlay maintains adhesion, resists peeling under stress, and exhibits excellent durability — essential in high-volume card production and high-usage environments.

Finish Customisation & Premium Look & Feel

Beyond performance, finish matters. Whether your brand demands a high-gloss “premium plastic card” look, a low-glare matte finish for a subtle premium feel, or special surface treatments (anti-scratch, velvet texture, holographic effects), PETG overlays support these finishes. Offering differentiated tactile and visual quality helps end-users perceive value — something that many card manufacturers and brand owners look for.

Applications of PETG Coated Overlay Sheet Lamination Film

The versatility of PETG coated overlay sheets extends to their applications:

Identification Cards

When it comes to ID cards, security and durability are paramount. PETG coated overlay sheets enhance both these aspects, making them a top choice for ID card production.

Credit and Debit Cards

Credit and debit cards are in constant use. PETG coated overlay sheets ensure that these cards remain functional and presentable throughout their lifespan.

Access Cards

Access cards grant entry to secure locations. PETG's chemical resistance ensures that these cards remain effective, even in challenging environments.

PETG Versus Other Overlay Materials

This comparison helps buyers understand trade-offs and select the material that best matches their production line and end-use requirements.

B2B Buying Guide – What to Ask Before Ordering

When ordering PETG coated overlays for card lamination, your procurement or technical team should verify:

• Minimum Order Quantity (MOQ) & Packaging: Is the overlay supplied in roll form, sheet form, or cut-to-size? Are custom sizes supported?

• Sample Availability: Can you receive A4 or smaller sample sheets for lamination testing and quality verification?

• Adhesive Type & Compatibility: Is it glue-coated for hot lamination, or PSA? Does it perform on your specific laminator settings?

• Test Reports / Quality Assurance: Can the supplier provide data on surface tension, peel strength, aging, abrasion?

• Finish Options & Lead Time: Are gloss, matte, velvet, holographic finishes available? What is the lead time for specialty finishes?

• Certifications & Compliance: For payment or ID cards, ensure the overlay meets relevant standards (e.g., ISO/IEC 7810, ISO/IEC 14443, etc).

By offering answers to these questions in your page content, you demonstrate credibility and address buyer pain-points, enhancing SEO and conversion potential.

FAQ

Q1: What thicknesses of PETG overlay sheets do you provide?

We supply standard thicknesses from 0.06 mm to 0.25 mm. Custom thicknesses are available on request to suit laminator specifications and card core compatibility.

Q2: Can I use PETG overlays on PVC card cores?

Yes. PETG overlays are compatible with PVC and PET card cores. We recommend running a sample lamination test to verify adhesion, personalization compatibility and overall performance.

Q3: What is typical lead time for bulk orders?

Lead time varies by order size, finish and customization. Please contact us for current lead-time estimates when placing your order.

Contact & Sample Request

Ready to explore the possibilities of PETG coated overlay film for your next card production run? Contact our sales team today to request a sample, get technical support, or request a quote. Our OEM-capable factory ensures high-quality production, professional service, and reliable after-sales support.