Successful Installation of High Speed Automatic Horizontal Collator Machine for Overseas Client

Introduction

Shanghai Wallis Technology Co., Ltd. continues to reinforce its global reputation as a leading manufacturer of high-performance card-making machines and advanced collating systems. Recently, we successfully delivered and installed a High Speed Automatic Horizontal Collator Machine for an esteemed overseas client. To ensure smooth operation and seamless integration, we deployed a team of senior machine engineers and technical specialists to the client's facility, providing professional on-site installation, calibration, and training services.

This article provides a detailed overview of the collator machine's features, the installation process, technical advantages, and client benefits, reaffirming Wallis's commitment to innovation, precision, and world-class customer service.

Wallis High Speed Automatic Horizontal Collator Machine: Key Features

The High Speed Automatic Horizontal Collator Machine, developed by Wallis, is an industry-leading solution designed for high-efficiency sorting, stacking, and collation of materials such as paper, plastic sheets, laminated cards, and other printed materials. The machine is widely used in the production of PVC cards, RFID inlays, playing cards, and other customized printed materials.

Core Features and Advantages

✅ High-Speed Operation: The machine supports fully automated, high-speed collation, significantly improving production efficiency. It is designed to handle large volumes with precise sorting and alignment capabilities.

✅ Advanced Control System: Equipped with an intelligent PLC control system, the machine offers fully programmable operations, real-time monitoring, and precise synchronization with production lines.

✅ Modular Design for Customization: The modular configuration allows easy customization, making it adaptable to different sheet sizes, thicknesses, and material types.

✅ User-Friendly Interface: A touchscreen display and ergonomic controls ensure an intuitive user experience, minimizing operator errors and training time.

✅ High Precision and Consistency: The machine incorporates servo motor-driven feeding mechanisms to achieve pinpoint accuracy in stacking and sorting, reducing material waste.

✅ Durable and Low Maintenance: Built with high-quality stainless steel and industrial-grade components, the machine offers exceptional durability, long service life, and low maintenance requirements.

Installation Process at the Client’s Factory

1. Pre-Installation Planning and Logistics

Before shipping the collator machine, our engineering team conducted a comprehensive analysis of the client’s factory layout, power supply compatibility, and production workflow. A detailed installation blueprint was prepared to streamline the setup process and minimize downtime.

2. On-Site Installation by Expert Engineers

Upon arrival at the client’s facility, our technical team carefully unpacked and inspected each component to ensure no damage occurred during transportation. The installation process included:

Mechanical Assembly – Positioning and aligning machine modules, securing conveyor belts, and configuring collation trays.
Electrical and Software Configuration – Connecting the PLC control system, integrating sensors, and calibrating machine settings.
Safety Checks – Conducting rigorous safety inspections to ensure compliance with industrial operational standards.

3. Precision Calibration and Performance Testing

After the initial setup, the machine underwent a series of performance tests to ensure optimal functionality. Our engineers fine-tuned the following parameters:

✅ Speed calibration – Adjusting operational speeds to match the client’s production requirements.
✅ Material handling optimization – Ensuring smooth collation of different card thicknesses and surface finishes.
✅ Error detection and troubleshooting – Conducting test runs to eliminate potential misfeeds, double feeds, or stacking misalignments.

The machine was fine-tuned to seamlessly integrate into the client's existing production workflow, ensuring maximum efficiency and minimal waste.

4. Training and Operational Handover

To empower the client’s workforce, our team provided comprehensive training on machine operation, maintenance, and troubleshooting. Key training modules included:

✔ Basic operation and user controls – Navigating the touchscreen interface and programming job settings.
✔ Routine maintenance procedures – Cleaning, lubrication, and component inspections to ensure long-term performance.
✔ Troubleshooting common issues – Quick resolution of mechanical or software-related errors.

By the end of the training, the client’s team was fully equipped to operate the collator machine independently and efficiently.

Post-Installation Support and Maintenance

At Shanghai Wallis Technology Co., Ltd., our commitment does not end after installation. We offer ongoing technical support and remote diagnostics to assist clients with any performance optimizations or troubleshooting. Our after-sales services include:

24/7 technical assistance – Rapid response from our expert support team.
Scheduled maintenance programs – Regular check-ups to ensure sustained efficiency.
Software upgrades and optimizations – Continuous improvements for better performance.

Why Choose Wallis Collating Machines?

Shanghai Wallis Technology Co., Ltd. is a global leader in manufacturing high-precision card-making and collating machinery, trusted by businesses worldwide. Our machines are used across industries such as printing, security cards, gaming, and RFID technology.

Key Reasons Clients Choose Wallis:

Decades of Expertise – With years of industry experience, we understand the complexities of high-speed automation.
Cutting-Edge Technology – Continuous R&D investment to develop state-of-the-art collating and card-making solutions.
Custom-Built Solutions – We tailor our machines to meet specific client needs.
Unmatched After-Sales Support – Comprehensive installation, training, and maintenance services.

Final Thoughts: A Successful Collaboration

The successful installation and commissioning of the High Speed Automatic Horizontal Collator Machine at our overseas client’s facility marks another milestone for Shanghai Wallis Technology Co., Ltd. We take pride in delivering world-class machinery and outstanding service, ensuring our clients experience seamless, high-efficiency production.

Our commitment to precision, innovation, and customer satisfaction continues to drive us forward as a leading manufacturer of card-making and collation solutions.