card material
Wallis
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Wallis supplies holographic laser rainbow security overlay film for professional ID card manufacturers, security printing companies, smart card factories, credential personalization bureaus and OEM distributors.
Our PET and PVC holographic films provide dynamic, angle-dependent rainbow effects for security cards, identification credentials, access cards, smart cards, employee badges and selected document-protection applications.
Available options include transparent and semi-transparent films, 20–100 μm thickness references, custom roll or sheet sizes, standard rainbow patterns, customized logos, microtext, optical patterns and project-specific lamination constructions.
The holographic pattern provides an overt visual feature that can be compared with an approved reference design. The level of anti-counterfeiting, tamper evidence and durability depends on the selected film structure and finished-card testing.
OEM Customization: PET or PVC material, transparent or semi-transparent optical effects, approximately 20–100 μm thickness, custom holographic logo, microtext, guilloche patterns, sheet and roll formats, lamination compatibility, protective packaging and bulk supply.
In the term holographic laser rainbow film, the word "laser" describes the visible optical effect commonly associated with embossed holographic materials.
It does not automatically mean that the film is designed for laser engraving or laser personalization. Laserable polycarbonate overlay is a separate material grade used for specific secure identity-document applications.
If a card requires both holographic protection and laser-personalized information, the two functions must be coordinated within a validated multilayer structure.
| Parameter | Specification |
|---|---|
| Product Name | Holographic laser rainbow film for security and ID cards |
| Base Material | PET or PVC, depending on construction |
| Product Type | Holographic security film / optical card overlay |
| Surface | Smooth holographic optical surface |
| Optical Effect | Rainbow, laser-style, iridescent or custom diffraction pattern |
| Thickness | 20–100 μm, subject to material and grade confirmation |
| Dimensions | Custom roll width, roll length, sheet size and converting format |
| Transparency | Transparent or semi-transparent options |
| Applications | ID cards, access cards, smart cards, security credentials and compatible document applications |
| Card Substrates | PVC, PET, ABS and compatible composite card structures after testing |
| Lamination | Hot lamination or cold-applied construction, depending on grade |
| Performance Options | Bonding, abrasion, UV or tamper-evident grades subject to specific validation |
| Customization | Custom logo, microtext, guilloche, pattern, transparency, dimensions and packaging |
| MOQ | Depends on standard or custom design, film grade and manufacturing requirements |
Final specifications should be confirmed using an approved technical data sheet and physical samples. Different film constructions may require different adhesive, heating, transfer and application methods.
Card manufacturers should distinguish permanent holographic laminates, thermal-transfer holograms, cold-applied adhesive films and registered security patterns. Their structures and processing requirements differ.
| Construction | Application Method | Key Consideration |
|---|---|---|
| Permanent Holographic Laminate | Film remains on the completed card | Bonding, film thickness, transparency and finished-card durability |
| Heat-Transfer Holographic Overlay | Optical layer transfers from a carrier | Transfer equipment, carrier release and compatible ribbon format |
| Cold-Applied Holographic Overlay | Adhesive-backed film applied without hot lamination | Adhesive type, release liner, application pressure and removal behavior |
| Custom Registered Holographic Film | Custom pattern incorporated into a qualified construction | Master design, image registration, artwork control and tooling |
An engineered holographic surface creates changing colors and optical movement under different lighting and viewing angles. The effect can be compared with an approved genuine reference sample during visual inspection.
Customized patterns may include logos, microtext, guilloche designs, repeating symbols and controlled optical elements. Their security value depends on design exclusivity and production controls.
A qualified protective overlay can cover photographs, names, numbers and printed graphics. Optical density and adhesive construction must be matched to the card's readability and durability requirements.
Specialized constructions may be engineered to show damage when removal or alteration is attempted. This capability must be specified and tested; it is not an inherent property of every rainbow holographic film.
Transparent and semi-transparent designs can maintain visibility of portraits, text and printed identification details. Pattern coverage should be adjusted around important information and machine-readable areas.
Appropriate film grades can be evaluated for PVC, PET, ABS and composite-card structures. Compatibility must be established with the actual substrate, ink, adhesive, lamination equipment and finishing process.
Holographic film should improve visible card recognition without obstructing the information that must be read by people or machines.
For customized ID cards, define the position, optical density and registration of the holographic pattern before producing the tooling or master design.
| Card Area | Design Recommendation | Required Test |
|---|---|---|
| Portrait and ID Text | Use lower-density optical effects where needed | Visual legibility after lamination |
| Barcode / QR Code | Avoid excessive reflection across the scanning area | Scan testing under relevant lighting |
| Issuer Logo | Use controlled custom optical graphics | Pattern accuracy and optical movement |
| Chip / Magnetic Stripe | Avoid interfering with contact and machine-readable zones | Card-reader compatibility |
| Card Edges | Allow for trimming and registration tolerance | Edge bonding and appearance |
Wallis supports customized material discussions for card manufacturers requiring project-specific optical appearance, dimensions, transparency and processing methods.
| Customization Item | Available Project Choices |
|---|---|
| Security Design | Standard pattern, custom logo, microtext, guilloche and repeating graphics |
| Optical Appearance | Rainbow, iridescent, laser-style or project-specific visual effects |
| Transparency | Transparent or semi-transparent to meet data-visibility requirements |
| Dimensions | Custom thickness, width, roll length and sheet size |
| Lamination Construction | Grade selected for substrate, adhesive, equipment and bonding requirements |
| Packaging | Roll protection, sheet separation, export packaging and private labels |
Some holographic films contain conductive metallized layers, while other optical constructions use non-metallic structures or coatings.
A conductive layer may affect NFC or RFID antenna tuning, read distance and communication reliability. The result depends on the metallization, antenna geometry, operating frequency, layer position and reader.
For contactless smart card production, evaluate the selected holographic film with the actual antenna and chip. Compare RF performance before and after lamination, using the intended card readers.
Approved transparent holographic layers can protect printed identification information while adding visible optical features. Government-document use must be qualified according to the issuer's specifications and security requirements.
Holographic overlays can be used on staff badges, facility access cards, campus credentials and professional identification cards. Optical design should not interfere with text, photographs or reader functionality.
Customized optical effects can add a distinctive appearance to banking-related card projects, loyalty cards and membership programs. Applicable payment and issuer requirements must be addressed separately.
The film may be included in qualified multilayer smart-card constructions after assessing material bonding, chip location, antenna performance, durability and card personalization requirements.
Specialized grades may be evaluated for security-document pages, certificates, event credentials, transportation passes and selected brand-protection applications.
The selected holographic film contributes to the complete finished-card thickness. A card manufacturer must account for front and rear overlays, printed cores, adhesive layers and any electronic components.
| Layer | Illustrative Thickness |
|---|---|
| Front Holographic Overlay | 0.05mm |
| Front Printed Card Core | 0.33mm |
| Rear Card Core | 0.33mm |
| Rear Clear Overlay | 0.05mm |
| Nominal Total | 0.76mm |
This calculation is an example only. Finished thickness can change due to coatings, adhesive layers and lamination compression. Contact-chip and RFID card constructions require separate validation.
Identify the card-core material, overlay grade, total thickness, printing process, functional inlay and intended service conditions.
Specify the holographic pattern, viewing effect, transparency, artwork, protected data zones and any security features requiring controlled production.
Confirm whether the product is a permanent laminated film, heat-transfer layer or cold-applied adhesive overlay. These options require different equipment and application methods.
Evaluate the film using the intended card substrate, printed inks, adhesive system, lamination temperature, pressure and process cycle.
Compare raw-film and finished-card samples for optical movement, pattern alignment, transparency, haze, distortion and visual defects.
Measure edge adhesion, bending performance, abrasion resistance, thermal stability, humidity performance and required card functionality using agreed test methods.
Approve a physical reference sample showing the required optical effect, pattern registration, printing clarity, bonding and finished-card performance before bulk production.
| Problem | Possible Cause | Recommended Check |
|---|---|---|
| Poor Adhesion | Incorrect adhesive or incompatible card surface | Check coating, adhesive, substrate and peel performance |
| Holographic Effect Fades | Excessive heat, pressure or unsuitable optical construction | Compare raw film and finished samples |
| Haze or Bubbles | Dust, moisture, trapped air or bonding issues | Inspect cleanliness and process settings |
| Unreadable Card Information | Excessive optical density or unsuitable pattern location | Test revised pattern coverage and scanning performance |
| Pattern Misalignment | Registration, winding or cutting deviation | Measure registration before and after processing |
| Wrinkles or Film Damage | Poor web tension, storage or converting conditions | Inspect winding, tension and film handling |
| RFID Reading Distance Drops | Conductive coating affects antenna performance | Validate metallization and antenna matching |
| No Tamper Evidence | Standard film without a destructive-release construction | Specify and test a dedicated tamper-evident grade |
For OEM security film programs, buyers should establish objective inspection criteria and approve a physical golden sample before bulk production.
| Inspection Item | Acceptance Requirement |
|---|---|
| Material Construction | PET/PVC grade, film structure, adhesive and optical construction |
| Film Dimensions | Approved thickness, width, length and tolerance |
| Holographic Appearance | Pattern, transparency, optical movement and viewing-angle effect |
| Pattern Registration | Correct position and orientation on the card |
| Bonding | Qualified adhesion and intended removal behavior |
| Data Readability | Portrait, text, barcode and QR-code visibility |
| Finished-Card Performance | Bending, abrasion, humidity and thermal behavior as agreed |
| Electronic Compatibility | Chip, antenna and reader performance when applicable |
| Packaging | Protective wrapping, roll direction, lot labels and quantity |
To receive a suitable material recommendation and accurate quotation, please provide your film material, required thickness, roll or sheet dimensions, optical pattern, card structure, lamination method, equipment, quantity and destination.
Film material: PET or PVC
Required thickness, width, roll length or sheet size
Transparent or semi-transparent optical appearance
Standard rainbow pattern or custom artwork
Card substrate and full layer structure
Hot lamination, heat transfer or cold application
Printing and personalization process
Sample quantity and estimated annual demand
Packaging, labeling and delivery destination
Wallis supports card manufacturers, converters, security printers and international distributors with material discussions, samples, custom dimensions and bulk purchasing.
Related card materials include PVC core sheets, PET and PETG films, coated overlays, polycarbonate overlay and RFID inlay products.
Custom logos, microtext and optical patterns can be evaluated according to production feasibility, design security, tooling requirements and order quantities.
Representative samples allow buyers to assess the film's optical appearance, thickness, adhesion, printing compatibility and finished-card performance.
Roll or sheet packaging can be specified for international transport, including protective wrapping, winding-direction marking, lot identification and customized labeling.
Holographic optical film should be protected from dust, scratches, folding, creasing, uncontrolled winding tension and excessive heat during handling, storage and transport.
Follow the grade-specific storage requirements. Specify roll core, winding direction, protective packaging, carton strength, edge protection and batch labels for bulk shipments.
Wallis works with international customers on customized film specifications, production sampling, material compatibility and export supply for ID card and smart card projects.
Holographic security film projects may require multiple rounds of optical design approval, physical sampling and compatibility testing. Clear documentation helps coordinate repeat orders and consistent material specifications.
It is used as an optical and protective feature in qualified ID cards, access cards, smart cards and security credentials. The holographic pattern creates angle-dependent visual effects.
PET and PVC options can be evaluated. Selection depends on card structure, required thickness, bonding treatment and production process.
The listed reference range is 20–100 μm. Availability depends on the selected material, optical construction and processing method.
Custom patterns may include logos, microtext, guilloche elements and repeating graphics. Artwork, tooling, registration requirements and production quantity must be confirmed.
Transparent or semi-transparent grades can preserve the readability of portraits, names, numbers and graphics. The optical pattern must be positioned appropriately.
Compatible grades may be available. Actual performance should be tested using the intended card substrate, printed ink, adhesive and lamination equipment.
Different constructions support different processes. Hot-laminated film, thermal-transfer foil and cold-applied adhesive overlay are not interchangeable.
Only specialized constructions may provide a specified tamper-evident response. The required removal or alteration behavior should be tested on actual cards.
Yes. Physical sampling is recommended for optical appearance, bonding, transparency, film thickness and finished-card performance.
MOQ depends on film type, standard or custom pattern, tooling, material thickness, roll or sheet size and packaging requirements.
Provide the film material, thickness, dimensions, optical design, card structure, lamination process, sample quantity, annual demand and shipping destination.
No. Holographic rainbow film provides an optical effect. Laserable PC overlay is a separate grade engineered for laser personalization.
A permanent laminate retains its film layer on the card, whereas a transfer construction may leave only an optical layer after the carrier is removed.
No. Generic rainbow patterns are mainly visible optical features. Stronger authentication depends on controlled designs and issuer verification procedures.
Some optical constructions can be non-metallized. Buyers should confirm the exact material structure, particularly for contactless card projects.
It can. Conductive layers may interfere with the antenna. Test the completed card using the actual NFC chip, antenna and intended reader.
Adjust the pattern density and placement around critical data areas. Validate photographs, text and machine-readable codes on actual laminated samples.
The film may be integrated into an appropriate card construction. The complete layer stack, bonding system and finished thickness must be verified.
No. Tamper evidence requires a purpose-designed construction and an approved removal test. Ordinary rainbow film should not automatically be described as tamper-evident.
Provide the approved artwork, pattern positioning, card dimensions, registration tolerance, production volume and any master-design security requirements.
Excess heat, pressure, coating incompatibility or unsuitable optical construction can alter the appearance. Compare samples before and after processing.
Store under the specified conditions, protecting the rolls from dust, excessive heat, mechanical pressure, scratches and uncontrolled winding tension.
Use an approved physical sample and documented criteria for film thickness, optical effect, transparency, registration, adhesion, packaging and finished-card tests.
No. Government-document standards and approval requirements apply to the specified finished credential and qualified material construction.
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