Custom Color PVC PC Core Sheet Middle Sheet for Making Card

Introduction to PVC PC Core Sheet Middle Sheets

In the evolving world of card manufacturing, the PVC PC core sheet middle sheet plays an irreplaceable role in determining the overall quality, durability, and aesthetics of printed cards. Whether it's for banking, ID, membership, or RFID/NFC cards, the middle layer serves as the backbone of the card structure.

As customization trends and technological advancements rise, manufacturers are turning to custom color PVC PC core sheets for improved visual identity and performance. 

Why Middle Sheets Matter in Card Manufacturing

️ The Structural Role of Core Sheets

The middle sheet, often referred to as the core layer, is the foundational layer sandwiched between overlay and printed sheets. It provides rigidity, resilience, and dimensional stability to the card. Without a robust core, cards can warp, crack, or delaminate over time.

️ Impact on Print Quality and Lamination

Core sheets impact how well top layers bond during lamination, directly influencing print clarity and alignment. A high-quality PVC PC core ensures smooth bonding, reduces air bubbles, and supports high-definition graphics—making it essential for cards with security features or holograms.

Benefits of Custom Color PVC PC Core Sheets

Enhanced Visual Appeal

Custom color options like black, gold, transparent, red, or even metallic shades offer an elevated, premium feel to cards. This is especially effective for VIP or premium membership cards, where appearance matters as much as function.

️ Brand Differentiation

With intense market competition, businesses seek unique branding. Custom-colored cores act as a subtle brand identifier, setting cards apart from generic white-core alternatives.

Increased Security Features

Certain core colors make it more difficult to replicate cards, adding a layer of anti-counterfeiting. Combined with printed UV patterns or embedded chips, custom color cores increase card security.

Materials: PVC vs. PC – A Comparative Look

Durability and Flexibility

PVC is cost-effective and easy to process, making it a common choice. PC, on the other hand, is more resilient and suited for advanced applications like multi-layer smart cards.

Environmental Resistance

PC sheets are more resistant to UV exposure, moisture, and chemicals, which is why they're preferred for outdoor-use cards or those in harsh environments. PVC is suitable for most indoor or controlled-use scenarios.

Applications Across Industries

Banking and Financial Cards

PVC PC middle sheets provide a strong base for:

• Debit and credit cards

• EMV chip cards

• Contactless payment cards

ID and Access Control Cards

Used in:

• Employee ID badges

• Government IDs

• RFID/NFC-enabled door access cards

Membership and Loyalty Cards

Retailers, hotels, and clubs use vibrant colored core sheets to create:

• VIP loyalty cards

• Gift cards

• Subscription cards

Bonding with Overlay Films

Custom PVC PC cores work well with:

• Glossy or matte overlay films

• Magnetic stripe layers

• Scratch-resistant coatings

Proper bonding ensures card longevity and performance during repeated swipes or taps.

Wallis Technology: Leading Supplier of Core Sheets

✨ Product Highlights

Shanghai Wallis Technology Co., Ltd. offers:

• Custom PVC/PC core sheets in a variety of colors and thicknesses

• High lamination compatibility and dimensional stability

• OEM branding support and free design assistance

️ OEM and Customization Services

Whether you're creating limited-edition event cards or integrating smart chips into ID cards, Wallis provides:

• Color-matched samples

• Bulk manufacturing

• International shipping

Conclusion

The custom color PVC PC core sheet middle sheet for making cards is more than just a layer—it's a game-changer in card production. With options tailored to your needs—color, thickness, material, and finish—you can enhance durability, security, and brand presence all at once.

Whether you're in banking, government, retail, or events, investing in the right middle sheet will pay off in the form of longer-lasting, visually stunning cards.

Need premium-quality PVC PC core sheets? Trust Wallis Technology to deliver global-grade material with full customization, OEM support, and lamination excellence.

❓ Frequently Asked Questions (FAQs)

1. What is the purpose of the middle sheet in card making?

The middle sheet provides structural integrity, allowing the card to remain durable, flat, and tamper-resistant throughout its lifecycle.

2. Can I customize the color of the core sheet?

Yes, most manufacturers including Wallis offer custom color options like black, red, transparent, and even metallic finishes for branding and visual effects.

4. Can these core sheets be used with lamination machines?

Absolutely. High-quality PVC/PC core sheets are designed to withstand the temperatures and pressures of industrial lamination equipment.