WLS-INKJET SHEET
WALLIS
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PVC Inkjet Printing Sheets for Plastic Card Making
Wallis supplies PVC inkjet printing sheets with ink-receptive coatings for printed plastic-card production. These sheets are designed for card manufacturers, commercial printing companies, OEM converters, importers and distributors producing ID cards, membership cards, loyalty cards, gift cards and promotional cards.
Unlike untreated rigid PVC, a suitable printable coating helps control ink spread, color density, image sharpness and drying. Available options referenced for this product include white, transparent, gold, light silver and dark silver, common A4/A3 sheet sizes, and customized dimensions, thicknesses or packaging subject to order confirmation.
For reliable results, confirm the printer model, ink formulation, printable side, thickness, drying conditions and lamination structure before bulk purchasing. Wallis can discuss trial samples, material selection and repeat B2B orders based on your intended printing and card-converting process.
| Material | Rigid PVC with inkjet-receptive coating | Buyer Type | Card factories, printers, importers and distributors |
| Standard Thickness | 0.15mm, 0.18mm and 0.30mm | Standard Colors | White, transparent, gold and silver |
| Supply Form | Sheets or customized rolls | Service | Samples, OEM specifications and bulk supply |
Request B2B Samples and Quotation
A PVC inkjet printing sheet is a rigid PVC sheet with an ink-receptive coating engineered for a compatible inkjet ink system. Card producers print artwork on the coated sheet and then, where required, dry, laminate, cut and punch it into finished plastic cards. This is a card-manufacturing substrate, not automatically a ready-to-use printer card.
This material is different from a finished blank card used in a direct-to-card thermal printer. PVC inkjet sheets are normally printed as larger sheets and then processed into cards. They are also different from laser-printable or offset-printable PVC grades. Buyers should select the coating according to the actual printer technology and ink formulation used in production.
Wallis can supply grades for water-based inkjet workflows and customized card-material projects. Compatibility with dye-based or pigment-based ink depends on the selected grade, printer settings and ink system, so production approval should be based on a tested sample rather than printer brand alone.
For example, a material suitable for an Epson aqueous inkjet workflow should not be promoted as universally compatible with laser printers or HP Indigo. Ask for a grade-specific sample and approval instead.
| Printing method | Suitable sheet or coating | Buyer should verify |
|---|---|---|
| Aqueous inkjet | PVC with a receptive coating developed for the intended dye- or pigment-based ink | Sheet feed thickness, print side, drying time, rub resistance and lamination bond |
| UV inkjet | PVC sheet qualified for UV-curable inks and curing conditions | Ink wetting, curing, adhesion, flexibility and any downstream hot lamination |
| Laser / toner | Heat-stable, laser-printable card substrate rather than assuming an aqueous inkjet grade | Fusing temperature, printer approval, dimensional stability and adhesion |
| Offset printing | Offset-printable core sheet with compatible surface treatment | Ink/primer compatibility, drying, registration, subsequent overlay lamination |
| HP Indigo / digital press | Press-specific digital printing sheet or primer | Press certification, ink adhesion and finished-card manufacturing trials |
Different printing technologies use different inks, temperatures and surface requirements. A sheet described as printable is not automatically suitable for every printer. The correct coating must be selected and approved for the actual press or printer.
The following are indicative values for selected standard grades, not certified batch tolerances. Buyers should request the latest grade-specific technical data sheet and agree on measurement methods and acceptance limits before placing a bulk order.
| Parameter | Typical Value | Unit | Procurement Relevance |
|---|---|---|---|
| Density | 1.42 ± 0.05 | g/cm³ | Supports material identification and weight planning |
| Tensile Strength, MD / TD | ≥ 44 | MPa | Helps evaluate handling and converting stability |
| Vicat Softening Point, 5kg | 80 ± 2 | °C | Useful for heat-processing and storage assessment |
| Surface Energy | ≥ 34 | dynes/cm | One indicator used when assessing print adhesion |
| Sheet Size | 210×297mm | 297×420mm | 305×410mm | 290×485mm | Customized |
| Roll Width | Available below 1500mm, subject to grade and order requirements | ||||
| Thickness | 0.15mm / 0.18mm / 0.30mm; customized thickness up to 0.60mm can be evaluated | ||||
| Surface | Matte ink-receptive surface; project-specific coating available | ||||
| Color | White | Transparent | Gold | Light / dark silver | Customized |
| Printing Grade | Inkjet-printable grade. Laser, offset and other digital-print grades should be ordered separately according to the printing process. | ||||
| Applications | Business cards | Gift cards | Membership cards | ID / access badges | Custom PVC cards |
| Standard Packing | 50 sheets per pack, 20 packs per carton and export pallet protection | ||||
| Reference Lamination Range | Indicative trial range for certain structures: 120–140°C. Final temperature, pressure, dwell time and cooling must be validated for the complete card construction. | ||||
| Storage | Keep flat, clean and dry at room temperature; protect from moisture, dust, direct sunlight and excessive stacking pressure | ||||
| MOQ | Indicative MOQ: 500 sheets per standard specification; confirm quantities for custom sizes, coatings and colors. | ||||
| Lead Time | Indicative lead time: 7–15 days, subject to specifications, capacity and confirmation on the official quotation. | ||||
A consistent coated surface helps commercial printers control ink spread, edge definition and color output across repeated production runs. This is especially important for small text, QR codes, barcodes, logos and photographic card artwork.
Flat, clean sheets support printer feeding, stacking, alignment and downstream processing. Wallis can discuss dimensional tolerances, thickness requirements and packaging methods for customers running regular batch production.
White PVC provides a neutral base for general full-color artwork. Transparent sheets support layered or window-style designs, while gold and silver substrates create premium effects for loyalty programs, VIP cards and promotional products.
A4 (210 × 297 mm) and A3 (297 × 420 mm) are common sheet formats; A3+ and custom sizes should be specified in millimeters because feed requirements vary by machine. For continuous production, confirm tolerances, print-side orientation, color consistency and packaging before placement of the purchase order.
Sample approval reduces the risk of incompatibility between the PVC coating, printer, ink, drying conditions and lamination process. Buyers can test print density, drying time, adhesion, color, lamination bond and finished-card appearance before confirming a production order.
Inkjet printing is suitable for short runs, variable artwork and customized card projects that require detailed images and flexible production quantities. The correct PVC inkjet coating helps retain small design elements and reduce uncontrolled bleeding.
Digital inkjet workflows allow printers to change designs without preparing offset plates. This can support proofs, samples, regional artwork, customer-specific branding and lower-volume card programs.
After printing and complete drying, the sheets can be evaluated for lamination, cutting, die punching, embossing and other card-converting operations. Processing settings should be optimized for the complete card structure, including the printed sheet, core, overlay and adhesive or lamination system.
Different products marketed as “no-lamination inkjet PVC” may still use heat-roller bonding of multiple sheets. Specify the actual assembly method rather than treating the product name as proof that no heat or bonding operation is required.
| Card component | Main role | Critical check |
|---|---|---|
| Printable PVC sheet | Receives artwork, photos, logos, numbers and color designs | Coated side, print orientation, ink drying and color accuracy |
| PVC card core | Supports thickness, opacity and card body structure | Material compatibility, gauge and dimensional stability |
| Clear or coated overlay | Protects graphics and provides selected appearance or added card functions | Bond strength, heat and pressure settings, gloss and scratching |
| Finished card processing | Lamination, punching and optional personalization | Final thickness, warp, corners, barcodes and reader compatibility where applicable |
A typical laminated PVC card combines printed inkjet PVC layers, a suitable core and protective overlays. The printable layer carries artwork, the core determines much of the structure, and the overlay can protect the image against handling and abrasion. The correct construction depends on required final card thickness and use.
Confirm the printing system: provide the printer model, ink type, print side, required color and sheet dimensions.
Condition the material: keep sealed sheets in the production environment before opening when temperature or humidity changes are significant.
Print a controlled sample: adjust media settings, ink load and resolution to avoid excessive ink or slow drying.
Allow complete drying: do not stack or laminate wet prints; drying time depends on ink load, environment and coating grade.
Assemble the card structure: combine the printed layer with the specified core and overlay materials.
Optimize lamination: confirm temperature, pressure, dwell time and cooling conditions through testing.
Inspect and convert: check color, bond, flatness and surface quality before cutting, punching or embossing.
Wallis PVC inkjet printing sheets are designed for companies that convert larger printed sheets into finished plastic cards. The appropriate sheet color, thickness and card structure depend on the visual effect, durability requirement and finishing process of each project.
| Application | Typical Output | Common Buyer |
|---|---|---|
| Plastic Business Cards | Full-color name cards, transparent cards and metallic cards | Commercial printers and promotional product suppliers |
| Membership and Loyalty Cards | Retail, hospitality, club and customer-reward cards | Card factories and loyalty-program suppliers |
| Gift and Promotional Cards | Gift cards, campaign cards, VIP passes and event cards | Brand agencies, printers and distributors |
| ID and Access Badges | Employee badges, visitor cards and general identification cards | Badge producers and identification solution providers |
| Customized PVC Cards | Short-run cards, samples and special visual-effect projects | OEM manufacturers and specialist print shops |
Substrate color changes the appearance of printed artwork. Buyers should approve physical samples because monitor previews cannot fully represent transparency, metallic reflection, white-point differences or the interaction between ink and the base sheet.
![]() | ![]() | Gold Inkjet PVC Sheet Gold metallic substrate for customized VIP and promotional card designs. A4, A3 and custom formats subject to order confirmation. |
![]() | ![]() | Silver Inkjet PVC Sheet Light or dark silver substrate for metallic card effects. A4, A3 and custom formats subject to order confirmation. |
![]() | ![]() | White Inkjet PVC Sheet Neutral substrate for full-color artwork, brand logos and photographs. A4, A3 and custom formats subject to order confirmation. |
![]() | ![]() | Transparent Inkjet PVC Sheet Transparent substrate for see-through and layered card concepts. A4, A3 and custom formats subject to order confirmation. |
For production approval, print the same color target and fine-line test pattern on the intended equipment, then evaluate adhesion, surface finish and laminated-card appearance.
| Observed problem | Possible causes | What to test first |
|---|---|---|
| Ink beads, bleeds or smears | Wrong printable side, incompatible ink chemistry, excessive ink load | Confirm coating side and ink type; reduce ink load and inspect drying |
| Sheet jams or printhead strikes | Sheet gauge exceeds feed-path limit; curl or uneven stacking | Check maximum media thickness, straight-through feed and sheet flatness |
| Color differences between lots | Color grade, ink profile, coating or settings differ | Compare approved swatches, ink profile, lighting and batch samples |
| Bubbles or weak bond after lamination | Insufficient drying, incompatible overlay, incorrect heat/pressure | Check dry time, overlay chemistry, peel performance and full lamination cycle |
| Warping or edge curl | Excessive heat, uneven cooling, card layer imbalance | Review layer stack, dwell time, pressure and cooling under weight |
When quality changes after switching ink, printer, sheet color or production batch, isolate the variable using sample tests. The causes below are diagnostic starting points, not universal conclusions.
Printer and ink system: specify the printer model and whether the ink is dye-based, pigment-based or another water-based formulation.
Printing side: confirm whether one-side or two-side printability is required and identify the coated surface correctly.
Sheet dimensions: select a format compatible with the printer tray, registration method and card imposition layout.
Thickness and card structure: calculate the printed layer, core and overlay thicknesses against the required finished card gauge.
Color and opacity: choose white for neutral color reproduction or metallic and transparent grades for special effects.
Lamination system: confirm the other layers, temperature range, pressure, dwell time and cooling method.
Order volume and packaging: provide monthly demand, preferred pack quantity, carton marks and pallet requirements.
B2B buyers should define measurable approval criteria before mass production. A practical incoming and production inspection plan may include the following checks:
Sheet dimensions, thickness and visual color against the approved sample.
Surface cleanliness, coating uniformity, scratches, dust and edge condition.
Printer feeding, registration, drying time and resistance to handling after drying.
Ink adhesion and color output using the buyer's production printer and ink.
Lamination bonding, bubble formation, deformation and finished-sheet flatness.
Cutting, punching and finished-card appearance after the full converting process.
Standard packing uses 50 sheets per pack, 20 packs per carton and pallet protection for export orders. Packaging details can be adjusted according to sheet size, order quantity, shipping method and distributor requirements. Custom labels, carton marks and pallet configurations can be discussed before order confirmation.
During storage and transport, sheets should remain flat and protected from dust, moisture, direct sunlight, high heat and excessive compression. Buyers should allow material to stabilize in the production environment before printing when shipments experience substantial temperature changes.
Plastic card manufacturers requiring stable printable PVC for recurring card programs.
Commercial printing companies expanding into plastic business cards, gift cards and short-run customized cards.
Card-material distributors and importers sourcing standard and private-label sheet specifications.
Promotional product suppliers producing branded cards, VIP passes and campaign materials.
OEM and contract manufacturers needing custom dimensions, colors, coatings, packaging and scheduled bulk deliveries.
No. This product is supplied as a printable sheet or customized roll for card manufacturing. It is printed first and then combined with the required core, overlay and finishing process before being cut into finished cards.
Compatibility depends on printer feed capability, ink formulation, media settings and sheet thickness. Provide the printer model and ink information so Wallis can recommend a grade and arrange sample testing.
Suitable grades can be evaluated for dye-based and pigment-based water-based ink systems, but performance varies by ink formulation. Approval should be based on actual printing, drying, adhesion and lamination tests.
Buyers should not assume one coating is optimized for every printing process. Inkjet, laser, offset and other digital printing methods may require different surface treatments. Specify the process when requesting samples or a quotation.
Standard thicknesses include 0.15mm, 0.18mm and 0.30mm. Common sizes include A4, A3, 305×410mm and 290×485mm. Customized sheet dimensions, roll widths and thicknesses can be evaluated for volume orders.
Standard options include white, transparent, gold, light silver and dark silver. Customized colors may be available subject to color target, technical feasibility and minimum order quantity.
Yes, after the ink has dried completely and the full card structure has been validated. Lamination temperature, pressure, time and cooling conditions should be optimized through trials before mass production.
The reference MOQ is 500 sheets per standard specification. Custom sizes, colors, coatings, rolls or private-label packaging may require a different minimum quantity.
Yes. Samples can be used to evaluate feeding, color, drying, ink adhesion, lamination and finished-card quality. Provide your printer, ink, size, thickness and application details when submitting the request.
Please provide the required color, thickness, sheet or roll size, coating side, printer and ink type, order quantity, monthly demand, packaging requirements, destination country and any target technical specification.
Confirm the manufacturer's coating designation and protective-film instructions. Printable coatings can look similar to untreated PVC, so use the approved print-side marker or sample documentation instead of guessing by eye.
The PVC substrate resists moisture, but the printed image is only as water-resistant as the compatible ink, receptive coating and any protective overlay. Test waterfastness, smudge resistance and cleaning performance on the actual finished card.
The inkjet printable sheet receives artwork; an overlay is generally used to protect the printed layer or add functionality during lamination. The two materials can require different adhesives, thicknesses and lamination conditions.
Ask for the current grade-specific technical specification and an actual sample for your printer and ink system. The final ink-adhesion, color and lamination criteria should be agreed before mass production.
Some card structures may be evaluated using a 120–140°C initial trial range. This is not a universal processing recipe. Final settings depend on the coating, printed ink, PVC core, overlay, press pressure, dwell time and cooling cycle.
Contact Wallis to source PVC inkjet printing sheets for card manufacturing, distribution or OEM projects. Our team can review your printer, ink, finished card structure, dimensions, colors, order volume and packaging requirements before recommending a suitable specification.
For faster evaluation, include your required thickness, sheet size, color, printing side, estimated order quantity and destination market in the inquiry.
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