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Polycarbonate Core Sheet for ID Card And Passport-WallisPlastic

Polycarbonate has won the trust of governments across the world, over 40 countries has chosen it as identity or residence permit programs, close to 30 national passport programs are using it.

  • WLS-PC Core Sheet

  • WALLIS

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Our Polycarbonate (PC) Core Sheet is a premium security material specially designed for the production of high-security ID cards, e-passports, driving licenses, and government identity documents.

Manufactured using high-quality polycarbonate material, this core sheet provides:

  • Excellent durability

  • Superior laser engraving performance

  • High security protection

  • Long service life

It is widely used in:

  • National ID cards

  • Electronic passports

  • Driving licenses

  • Residence permits

  • Banking and security cards

Compared with traditional PVC card materials, polycarbonate core sheets offer significantly higher security, heat resistance, and anti-counterfeiting performance.


Technical Specifications



Parameter Specification
Material Polycarbonate (PC)
Product Type Core Sheet for ID Card & Passport
Thickness 50μm – 800μm
Surface Finish Matte / Glossy
Color Transparent / White / Customized
Printing Compatibility Offset / Silk Screen / UV Printing
Laser Engraving Excellent
Lamination Temperature High-temperature lamination compatible
Durability Excellent
Heat Resistance High
Security Feature Compatibility Laser engraving / Guilloche / UV / Microtext
Application ID cards & e-passports
MOQ Depends on specifications



Item

Unit

Results

Density

g/cm3

1.22 ±0.05

Tensile Strength

Horizontal

MPa

≥50

Vertical

≥50

Vicat

145±2

Surface Dyne

dynes/cm

≥38

  


PC Card



At present, with over 50 countries now choose a polycarbonate solution to protect the bio-data page within their passports, ID card, we believe that it is now time to introduce the next generation of polycarbonate features, that keep passport issuers ahead of the counterfeiter and ensure choice and flexibility of page design.

 

Understanding Polycarbonate Core Sheets


Polycarbonate core sheets are made from high-quality polycarbonate resin, which is a versatile thermoplastic material known for its exceptional strength and durability. These sheets consist of a central layer of polycarbonate surrounded by protective layers on both sides, forming a sandwich-like structure. The polycarbonate core provides rigidity and strength, while the outer layers offer protection and enable customization.


Advantages of Polycarbonate Core Sheets


Polycarbonate core sheets offer several advantages over traditional materials used in ID cards and passports. These include:


Durability and Longevity


The inherent strength and impact resistance of polycarbonate make it an ideal choice for long-lasting identification documents. Polycarbonate core sheets can withstand rough handling, extreme temperatures, and exposure to chemicals, ensuring the longevity of ID cards and passports.


Enhanced Security Features


Polycarbonate core sheets can incorporate various security features to prevent counterfeiting and tampering. These features include holographic elements, UV printing, laser engraving, microtext, and hidden images. These security measures enhance document authenticity and deter fraudulent activities.


Customization Options


Polycarbonate core sheets offer versatility in design and customization. They can be easily personalized with variable data, such as personal information, biometric details, and photographs. This flexibility allows for easy integration with advanced identification technologies.


Resistance to Wear and Tear


ID cards and passports are subjected to daily wear and tear. Polycarbonate core sheets have excellent scratch resistance and maintain their appearance even after prolonged use. This ensures that important information remains legible and prevents deterioration over time.



Polycarbonate Core Sheets
Polycarbonate Core Sheets




Security Features of Polycarbonate Core Sheets


Polycarbonate core sheets employ a range of advanced security features to safeguard ID cards and passports against forgery and tampering. Some notable security features include:


Holographic Elements


Holographic elements, such as holograms and diffractive optically variable devices (DOVDs), are integrated into polycarbonate core sheets. These features create visually striking effects and are difficult to reproduce, providing an added layer of security.


UV Printing


UV printing involves the use of special inks that are visible only under ultraviolet light. This feature enables quick and easy verification by authorities using UV light sources, enhancing document authenticity.


Laser Engraving (Continued)


These patterns are virtually impossible to replicate accurately, making laser engraving a highly effective anti-counterfeiting measure. Laser-engraved information can include text, images, and even tactile elements for enhanced security.


Microtext


Microtext refers to tiny text that is too small to be read without magnification. Polycarbonate core sheets can incorporate microtext in specific areas, such as the cardholder's name or the passport's identification page. This feature acts as an additional layer of security against fraudulent duplication.


Hidden Images


Hidden images are embedded within polycarbonate core sheets using advanced printing techniques. These images are only visible when viewed at specific angles or under specific lighting conditions, providing a covert security feature that is challenging to replicate.



Security Features of Polycarbonate Core Sheets



Applications of Polycarbonate Core Sheets in ID Cards and Passports


The applications of polycarbonate core sheets in ID cards and passports are vast. These sheets serve as the foundation for creating secure and durable identification documents, ensuring reliable identification and reducing the risk of fraud. Some key applications include:


National ID Cards


Polycarbonate core sheets are extensively used in the production of national identification cards. These cards are crucial for various purposes such as identity verification, voting, access control, and public services. The robustness and security features of polycarbonate core sheets enhance the credibility and integrity of these documents.


Biometric Passports


Biometric passports, also known as e-passports, incorporate advanced biometric technologies for enhanced security and streamlined border control. Polycarbonate core sheets provide the necessary strength and durability to withstand the rigors of international travel while maintaining the integrity of the embedded biometric data.


Driving Licenses


Driving licenses play a vital role in verifying a person's eligibility to operate a motor vehicle. Polycarbonate core sheets are used in the production of driving licenses to ensure their longevity and incorporate essential security features. These features help prevent forgery and maintain the trustworthiness of the licenses.


Employee ID Cards


In organizations and businesses, employee ID cards are crucial for identity verification, access control, and internal security. Polycarbonate core sheets enable the creation of durable employee ID cards that can withstand daily usage and incorporate personalized information and security features specific to each employee.



RECYCLED-PVC
PC



Customization Options


Thickness Customization


Available in multiple thickness options for different document structures.


Surface Finish Options


  • Matte finish

  • Glossy finish

  • Laser engraving optimized surface



Security Feature Customization


Supports customized anti-counterfeiting technologies.


Packaging Options


  • Roll packaging

  • Sheet packaging

  • Export-standard cartons and pallets



Customization Options


Packaging and Global Shipping

Wallis uses professional export packaging to protect white core PC, PVC, and PETG card sheets during storage and international shipping. Packaging can include anti-static PE film, moisture-proof kraft paper, pallet or box packaging, and custom labels.


Full container protection packaging for white core sheets     Professional export packaging for card materials




FAQs


1. Are polycarbonate core sheets resistant to extreme temperatures?


Yes, polycarbonate core sheets have excellent temperature resistance, making them suitable for use in various climatic conditions.


2. Can polycarbonate core sheets be recycled?


Yes, polycarbonate is a recyclable material. However, the recycling process may require specialized techniques due to the presence of additional layers and security features.


3. Can polycarbonate core sheets be personalized with variable data?


Yes, polycarbonate core sheets offer customization options and can be easily personalized with variable data such as personal information, photographs, and biometric details.


4. How do polycarbonate core sheets enhance document security?


Polycarbonate core sheets incorporate advanced security features such as holog





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