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Polycarbonate Core Sheet for ID Card And Passport-WallisPlastic

Polycarbonate has won the trust of governments across the world, over 40 countries has chosen it as identity or residence permit programs, close to 30 national passport programs are using it.

  • WLS-PC Core Sheet




In today's digital age, identification cards and passports play a crucial role in establishing one's identity and facilitating secure transactions. To ensure the durability and security of these important documents, polycarbonate core sheets have emerged as a preferred choice.






1.22 ±0.05

Tensile Strength








Surface Dyne




PC Card

At present, with over 50 countries now choose a polycarbonate solution to protect the bio-data page within their passports, ID card, we believe that it is now time to introduce the next generation of polycarbonate features, that keep passport issuers ahead of the counterfeiter and ensure choice and flexibility of page design.


2.Understanding Polycarbonate Core Sheets

Polycarbonate core sheets are made from high-quality polycarbonate resin, which is a versatile thermoplastic material known for its exceptional strength and durability. These sheets consist of a central layer of polycarbonate surrounded by protective layers on both sides, forming a sandwich-like structure. The polycarbonate core provides rigidity and strength, while the outer layers offer protection and enable customization.

3.Advantages of Polycarbonate Core Sheets

Polycarbonate core sheets offer several advantages over traditional materials used in ID cards and passports. These include:

3.1. Durability and Longevity

The inherent strength and impact resistance of polycarbonate make it an ideal choice for long-lasting identification documents. Polycarbonate core sheets can withstand rough handling, extreme temperatures, and exposure to chemicals, ensuring the longevity of ID cards and passports.

3.2. Enhanced Security Features

Polycarbonate core sheets can incorporate various security features to prevent counterfeiting and tampering. These features include holographic elements, UV printing, laser engraving, microtext, and hidden images. These security measures enhance document authenticity and deter fraudulent activities.

3.3. Customization Options

Polycarbonate core sheets offer versatility in design and customization. They can be easily personalized with variable data, such as personal information, biometric details, and photographs. This flexibility allows for easy integration with advanced identification technologies.

3.4. Resistance to Wear and Tear

ID cards and passports are subjected to daily wear and tear. Polycarbonate core sheets have excellent scratch resistance and maintain their appearance even after prolonged use. This ensures that important information remains legible and prevents deterioration over time.


4.Security Features of Polycarbonate Core Sheets

Polycarbonate core sheets employ a range of advanced security features to safeguard ID cards and passports against forgery and tampering. Some notable security features include:

4.1. Holographic Elements

Holographic elements, such as holograms and diffractive optically variable devices (DOVDs), are integrated into polycarbonate core sheets. These features create visually striking effects and are difficult to reproduce, providing an added layer of security.

4.2. UV Printing

UV printing involves the use of special inks that are visible only under ultraviolet light. This feature enables quick and easy verification by authorities using UV light sources, enhancing document authenticity.

4.3. Laser Engraving (Continued)

These patterns are virtually impossible to replicate accurately, making laser engraving a highly effective anti-counterfeiting measure. Laser-engraved information can include text, images, and even tactile elements for enhanced security.

4.4. Microtext

Microtext refers to tiny text that is too small to be read without magnification. Polycarbonate core sheets can incorporate microtext in specific areas, such as the cardholder's name or the passport's identification page. This feature acts as an additional layer of security against fraudulent duplication.

4.5. Hidden Images

Hidden images are embedded within polycarbonate core sheets using advanced printing techniques. These images are only visible when viewed at specific angles or under specific lighting conditions, providing a covert security feature that is challenging to replicate.

5.Applications of Polycarbonate Core Sheets in ID Cards and Passports

The applications of polycarbonate core sheets in ID cards and passports are vast. These sheets serve as the foundation for creating secure and durable identification documents, ensuring reliable identification and reducing the risk of fraud. Some key applications include:

5.1. National ID Cards

Polycarbonate core sheets are extensively used in the production of national identification cards. These cards are crucial for various purposes such as identity verification, voting, access control, and public services. The robustness and security features of polycarbonate core sheets enhance the credibility and integrity of these documents.

5.2. Biometric Passports

Biometric passports, also known as e-passports, incorporate advanced biometric technologies for enhanced security and streamlined border control. Polycarbonate core sheets provide the necessary strength and durability to withstand the rigors of international travel while maintaining the integrity of the embedded biometric data.

5.3. Driving Licenses

Driving licenses play a vital role in verifying a person's eligibility to operate a motor vehicle. Polycarbonate core sheets are used in the production of driving licenses to ensure their longevity and incorporate essential security features. These features help prevent forgery and maintain the trustworthiness of the licenses.

5.4. Employee ID Cards

In organizations and businesses, employee ID cards are crucial for identity verification, access control, and internal security. Polycarbonate core sheets enable the creation of durable employee ID cards that can withstand daily usage and incorporate personalized information and security features specific to each employee.


6.Future Trends and Innovations in Polycarbonate Core Sheets

The field of polycarbonate core sheets for ID cards and passports continues to evolve with technological advancements and increasing security demands. Some emerging trends and innovations include:

6.1 Smart Card Integration: Polycarbonate core sheets are being combined with smart card technologies, enabling contactless communication and additional functionalities such as secure data storage and authentication.

6.2 Biometric Enhancements: Advances in biometric technologies, such as fingerprint and facial recognition, are being integrated into polycarbonate core sheets, further enhancing the security and reliability of identification documents.

6.3 Sustainable Manufacturing: Efforts are being made to develop sustainable and eco-friendly manufacturing processes for polycarbonate core sheets, reducing environmental impact without compromising on quality and security.

6.4 Augmented Reality (AR) Features: Polycarbonate core sheets may incorporate augmented reality elements, allowing for interactive and dynamic verification processes, enhancing both security and user experience.

6.5 Blockchain Integration: Blockchain technology holds the potential to revolutionize document security. Integration of blockchain in polycarbonate core sheets could enhance traceability, prevent fraud, and provide a decentralized and secure verification system.


Polycarbonate core sheets have become integral in the production of secure and durable identification documents such as ID cards and passports. With their exceptional strength, durability, and advanced security features, these sheets ensure the authenticity and reliability of crucial personal identification.

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9. Our Warehouse



1. Are polycarbonate core sheets resistant to extreme temperatures?

Yes, polycarbonate core sheets have excellent temperature resistance, making them suitable for use in various climatic conditions.

2. Can polycarbonate core sheets be recycled?

Yes, polycarbonate is a recyclable material. However, the recycling process may require specialized techniques due to the presence of additional layers and security features.

3. Can polycarbonate core sheets be personalized with variable data?

Yes, polycarbonate core sheets offer customization options and can be easily personalized with variable data such as personal information, photographs, and biometric details.

4. How do polycarbonate core sheets enhance document security?

Polycarbonate core sheets incorporate advanced security features such as holog