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High Speed Automatic Horizontal Collator Machine / Collating Machine

High Speed Automatic Collator Machine / Collating Machine Manufacturer on WALLIS PLASTIC, Widely used for Paper Jam , Book and Periodicals, Calendar , PVC ,PETG,and other matching pages .
  • WLS-AC80

  • WALLIS

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Collating Machine



What is a High-Speed Automatic Horizontal Collator Machine?


Simply put, a high-speed automatic horizontal collator machine is an advanced device designed to organize and stack sheets, papers, or other materials in a predetermined sequence. These machines work seamlessly to collate materials, ensuring order and uniformity without human intervention.


  • The Collating Machine based on the belt transmission principle ,it has series paper collating function to ensures the smoothness and quality of the printed sheets during transmission .



  • This High Speed Collator widely used for paper jam ,books and periodicals , calendar, pvc film , pet film, plastic film and other matching pages .



  • Each station is equipped with alarm indicator and buzzer , Empty sheet automatic compensation and double sheets automatic elimination .



  • Each reactor station can be controlled independently to realize any combination of stations .


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Folio paper specifications Maximum:900mm x 600mm  Minimum: 210mm x 50mm 5、10、15 station
Quarto paper specifications Maximum:600mm x 480mm Minimum: 210mm x 50mm 10、15、20  station
Octavo paper specifications Maximum:480mm x 320mm Minimum: 210mm x 50mm 8、13、15、16、26  station
Folding
Single knife nail fold 
Trimming range
1-10mm (national standard program custom trimming is 3mm)
Number of nail heads Standard 2, optional 1-4 (medium tool configuration)
Max.Loading height Folio paper: 1100mm Quarto/ Octavo paper: 600mm
Speed 2600 to 5000 decks/hour ( Customized)
AC 380V

Finished product size

170x220, A4, 240x320 and other you want


How Does It Work?


Feeding Process


The machine starts by drawing materials from input trays or feeders. Depending on the configuration, it can handle multiple sizes and types of materials simultaneously.


Collating Process


As materials are fed, the machine aligns and stacks them systematically. Its advanced sensors ensure that the process remains error-free.


Output System


Once collated, the materials are neatly stacked or bound, ready for the next stage of processing or distribution.


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Collator Machine Features :


  • Incredible Speed: Processes hundreds of items per minute, making it ideal for high-demand operations.

  • Horizontal Design: Ensures smooth material flow and minimizes jams.

  • Customizable Settings: Adjusts to handle varying materials and sequences effortlessly.


Industrial integrated touch screen Zmotion (China)
Servo motor LEAD-MOTION (Germany)
AC motor With Braker JSCC (taiwan)
Sensor SICK (Germany)
Sensor Biduk (China)
Ultrasound Swiss
Encoder Omron (Japan)
Vacuum pump BECKER (Germany)
Solenoid valve AIRTAC (Taiwan)


  • In addition to the regular single sheet , this Collator Machine can used as the book sheet after folding , Thick paper and thin paper can be mixed together .


  • Large-Scale CNC gantry production integrated frame milling rigidity and high precision ; Spare parts are made of high-quality materials ; Standard parts are made of international famous brands , quality assurance .


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Benefits of Using a High-Speed Collating Machine


  • Enhanced Productivity: Speeds up operations while maintaining precision.

  • Reduced Manual Labor: Eliminates repetitive tasks, freeing up your workforce for more critical roles.

  • Consistency: Guarantees uniform results, reducing errors and waste.



Collator Machine (2)

Automatic Stations

Collator Machine Manual Station

Manual Station

Collating Machine Strong Base

Strong Base 


  • According to customer needs, it can be connected with palletizer, folding machine, nailing machine, packaging machine, etc.

  • Visual inspection system can be installed on each station to detect whether the printed content placed on each station is correct.




Applications in Various Industries


Printing and Publishing


Essential for organizing booklets, brochures, and manuals.


Packaging Industry


Helps in collating items like cardboard inserts or packaging components.


Pharmaceutical Sector


Ideal for assembling instruction leaflets and medicine packages.


E-commerce and Retail


Efficiently prepares promotional materials or order kits.


Conclusion


High-speed automatic horizontal collator machines are a game-changer for industries looking to streamline their operations. Their speed, precision, and versatility make them indispensable in today’s competitive landscape. Investing in one isn’t just about staying ahead—it’s about setting a new standard for efficiency.



FAQs



What is the typical speed of a high-speed collator machine?


Speeds can range from 5,000 to 20,000 sheets per hour, depending on the model.


How do I know if a horizontal design is right for my needs?


If you require high-speed, large-volume operations, horizontal designs are ideal.


Can these machines handle delicate materials like thin paper?


Yes, many models have adjustable settings to accommodate delicate materials.


What industries benefit most from this technology?


Printing, packaging, pharmaceuticals, and e-commerce sectors see significant advantages.



We provide a complete set of Collator Machine solutions. Quality can compete with German MKW.


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