Ukubuka: 0 Umbhali: Isikhathi Sokushicilela Isihleli Sesayithi: 2025-02-21 Umsuka: Isayithi
Umshini wokupakisha we-servo ome mpo ozenzakalelayo uklanyelwe ukwenza ngokuzenzakalelayo ukuvalwa kwefilimu nokupakishwa kwemikhiqizo ehlukahlukene ehamba ngomugqa wokukhiqiza wezimboni. Ukunyakaza kokuvala okulawulwa yi-Servo, ukutholwa komkhiqizo obonakalayo, ukusebenza kwesikrini esithintwayo nezilungiselelo zomshini ezilungisekayo kusiza abakhiqizi bathuthukise ukungaguquguquki kokupakisha kuyilapho benciphisa umsebenzi wokuvala ophindaphindayo owenziwa ngesandla.
I-Wallis WLS-AC81 iwumshini wokupakisha we-servo ozenzakalelayo onejubane lokupakisha elilinganiselwe cishe lezingcezu ezingama-30–40 ngomzuzu . Izici zayo eziyinhloko zihlanganisa indlela yokuvala ephuma phezulu eshayelwa ume mpo eqhutshwa yi-servo, ukutholwa komkhiqizo obonakalayo, imimese evala izinga lokushisa eliphezulu evimbela ukunamathela, isilawuli sesikrini esithintwayo, ukulungiswa kobude bukagesi kanye nokugada okuyisivikelo.
Lolu hlobo lomshini luhlolwa ngokufanele kakhulu emikhiqizweni ngayinye, izingxenye ezipakishiwe, imikhiqizo yepulasitiki, izinto zikagesi, izimonyo, izinto zokunakekelwa kwezempilo kanye nezimpahla ezijwayelekile zabathengi ezidinga ukugoqwa kwefilimu okuzenzakalelayo, ukuvala nokusikwa. Akufanele iphathwe ngokuzenzakalelayo njengomshini ome mpo wokugcwalisa ifomu wezimpushana ezixegayo, ama-granules noma uketshezi ngaphandle uma umugqa ophelele wokukhiqiza uhlanganisa umthamo odingekayo kanye nemishini yokugcwalisa.
Kubathengi be-B2B, ukukhetha komshini kufanele kuqale ngobukhulu bangempela bomkhiqizo, ifilimu yokupakisha, okukhiphayo okudingekile, indlela yokuvala, ukwakheka kokufakwa kanye nezinto zokusebenza ezikhuphuka nomfula/ezansi nomfula kunesivinini sodwa.
Leli gama lichaza uhlelo lokupakisha oluzenzakalelayo lapho injini ye-servo ilawula ukunyakaza okuqondile kwendlela yokuvala. Imikhiqizo itholwa futhi idluliselwe endaweni yokupakisha, emva kwalokho umhlangano wokuvala wenza umjikelezo wokuvala nokusika ohleliwe.
Uma kuqhathaniswa nemishini yokuvala eqhutshwa ngesandla noma eyisisekelo, isilawuli se-servo sivumela ukunyakaza kokuvala ukuthi kumiswe futhi kuphindaphindwe ngogesi. Lokhu kwenza kube lula ukuhlanganisa umjikelezo wokuvala nokuhamba komkhiqizo ngesivinini sokukhiqiza esiphezulu.
Esicacisweni se-WLS-AC81, 'okuqondile phezulu naphansi' kubhekisele kakhulu ekunyakazeni komshini wokuvala oshayelwa yi-servo . Akufanele kuhunyushwe ngokuthi kusho ukuthi ifilimu lokupakisha ngokwalo limane linyakaze liye phezulu naphansi.
Cha. Umshini ojwayelekile ome mpo we-form-fill-seal noma umshini we-VFFS wenza isikhwama ngefilimu ye-rollstock, uthase umkhiqizo esikhwameni bese uvala iphakheji. Ama-Powders, ama-granules neminye imikhiqizo exekethile ngokuvamile idinga isistimu yokukala noma yokudosa ehambisanayo.
I-Wallis WLS-AC81 icaciswe njengomshini wokupakisha ozenzakalelayo we-servo kanye nomshini wokuvala wemikhiqizo ngayinye. Abathengi abadinga ukugcwaliswa kwempushana, ukugcwaliswa kwe-liquid noma umthamo we-granular kufanele bahlonze leyo misebenzi ngokuhlukana ngesikhathi sokuklanywa kwesistimu.
| Igama Lomkhiqizo | Umshini Wokufaka Okuzenzakalelayo Ome phezulu naphansi we-Servo wesivinini esikhulu |
| Imodeli | I-WLS-AC81 |
| Ibhrendi | WALLIS |
| Uhlobo Lomshini | Umshini wokupakisha we-Servo ozenzakalelayo |
| Isivinini sokupakisha | Cishe ama-30–40 ama-pcs/min kuye ngomkhiqizo, ifilimu nezimo zokukhiqiza |
| Isistimu yeDrayivu | Indlela yokukhuphuka naphansi eqhutshwa yi-Servo |
| Amandla kagesi | 380v |
| Isigaba | 3 Isigaba |
| Imvamisa | 50-60 Hz |
| Amandla | 3.5 kW |
| Ibanga Lokupakisha | L + H ≤ 500 mm; W + H ≤ 400 mm |
| Ukutholwa komkhiqizo | Isistimu yokuthola i-Optical |
| Uhlelo Lokubeka uphawu | Imimese yokuvala izinga lokushisa ephezulu evimbela ukunamathela |
| Indawo Yokuvala Ummese | I-Teflon ehlanganisiwe |
| Lawula | Ukulawula isikrini esithintwayo |
| Ukulungiswa Kobude | Ukulungiswa kobude bukagesi |
| Ukuphepha | Ikhava yokuphepha evikelekile |
| Ubukhulu bomshini | L1980 × W1150 × H1550 mm |
| Ukwenza ngokwezifiso | Itholakala ngokuya ngezidingo zomkhiqizo kanye nokupakishwa |
Imikhiqizo ngayinye ingena emshinini wokupakisha ngomugqa wokukhiqiza noma isigaba se-infeed. Isikhala somkhiqizo esizinzile sibalulekile ngoba umjikelezo wokuvala kufanele uhambisane nokunyakaza komkhiqizo.
Isistimu yokuthola izinto ezibonakalayo ikhomba indawo yomkhiqizo futhi ihlinzeka isistimu yokulawula ngolwazi lwesikhathi oludingekayo kumjikelezo wokupakisha.
Ifilimu yokupakisha kufanele ihlale iqondaniswe kahle eduze komkhiqizo kanye nesigaba sokuvala. Ukucaciswa kwefilimu, ukushuba nokulandelela kungathinta ngqo ikhwalithi yophawu nokubukeka kwephakheji.
Isistimu ye-servo ilawula ukunyakaza okuqondile nokuya phansi kwenhlangano yokuvala ukuze ummese wokuvala ufinyelele ifilimu endaweni ehleliwe emjikelezweni wokukhiqiza.
Imimese yokuvala izinga lokushisa eliphezulu yenza uphawu lwefilimu oludingekayo futhi yenze umsebenzi wokusika ngokusho komshini wokumisa. Indawo yommese ehlanganiswe ne-Teflon isiza ukunciphisa ukunamathela phakathi kwezingxenye zokuvala ezishisayo namafilimu okupakisha afanelekile.
Umkhiqizo ovaliwe uphuma emshinini futhi ungathuthela ekuhlolweni, ekufakweni kwekhodi, ekuncipheni, ekwenziweni kwamabhokisi, ukupakishwa kwamakesi noma okunye ukusebenza okwehla nomfula kuye ngomklamo ophelele wolayini wokupakisha.
Isilawuli se-Servo siwusizo ikakhulukazi uma ukunyakaza kokuvala kufanele kuvumelaniswe ngokuphindaphindiwe nemikhiqizo ehamba ngomugqa ozenzakalelayo.
Ukulawula ukunyakaza kwe-elekthronikhi kusiza ukuhlanganiswa kokuvala ukuphinda iphrofayili yokunyakaza ehleliwe ukusuka kumjikelezo kuye kumjikelezo.
Amadrayivu e-Servo angaphendula ngokushesha ukuze alawule imiyalo, okubalulekile lapho ukuvala imijikelezo kufanele kuhlale kuhambisana nokunyakaza komkhiqizo ngesivinini sokukhiqiza.
Ukusheshisa, ukuhamba nokubuya ukunyakaza kungaphathwa ngokunembe kakhulu kunomjikelezo womshini ongaguquki olula, kuye ngedizayini yokulawula umshini.
Ukulawula ngogesi kungenza ukulungisa umshini kube lula lapho kwethulwa imikhiqizo yobukhulu obuhlukahlukene, nakuba imikhawulo yemishini ebonakalayo isasebenza.
Ukutholwa komkhiqizo kungomunye wemisebenzi yokulawula ebaluleke kakhulu emshinini wokuvala ozenzakalelayo. Umshini udinga ukwazi uma umkhiqizo usufike endaweni efanele ngaphambi kokuqala umjikelezo wokuvala.
Izinzwa zamehlo ziqapha ubukhona bomkhiqizo nendawo ku-conveyor noma endleleni yokupakisha.
Ukutholwa okulungile kunciphisa ubungozi bokuhlanganiswa kokuvala okusebenza endaweni engafanele ngokuhlobene nomkhiqizo.
Imikhiqizo ecwebezelayo, esobala, emnyama kakhulu noma enomumo ongajwayelekile ingaziphatha ngendlela ehlukile ngezinzwa zokubona. Ngakho-ke amasampula okukhiqiza amele kufanele ahlolwe ngaphambi kokusebenza kwezohwebo.
I-WLS-AC81 isebenzisa imimese yokuvala izinga lokushisa ephezulu evimbela ukunamathela enendawo eboshwe nge-Teflon.
Indawo evimbela induku isiza ukunciphisa ukunamathela kwefilimu yokupakisha ehambisanayo engxenyeni yokuvala eshisayo phakathi nemijikelezo ephindaphindiwe.
Izinga lokushisa elizinzile, ingcindezi efanele kanye nezindawo zokuvala ezihlanzekile zifaka isandla emaphethelweni ephakheji angaguquki.
I-anti-stick coating ayiqedi ukulungiswa. Ama-opharetha kufanele ahlole izindawo ezivalekayo ukuze azingcolisekile, azigugi, zilimele ukumbozwa kanye nokusebenza kokusika njengengxenye yokuvikela.
I-Wallis icacisa cishe izingcezu ezingu-30–40 ngomzuzu ze-WLS-AC81, kodwa isivinini sangempela sokukhiqiza singahluka ngokuya ngosayizi womkhiqizo, isikhala, impahla yokupakisha nezimo zokusebenza.
Imikhiqizo emikhulu ngokuvamile idinga isikhala esengeziwe sokuthutha futhi ingathinta isikhathi esitholakalayo phakathi kwemijikelezo yokuvala.
Isikhala somkhiqizo esingajwayelekile singanciphisa isivinini somugqa ozinzile ngoba umshini kufanele uphendule ekugelezeni komkhiqizo kwangempela.
Ukushuba kwefilimu, ukuvaleka, ukuphendula kokushisa, ukungqubuzana nokuziphatha okushubile kungaba nomthelela ekutheni uphawu oluzinzile lungakhiqizwa kanjani.
Ifilimu yokupakisha edinga iwindi lokuvala elibanzi ingase ivumele izimo zokusebenza ezihlukene kusukela kufilimu edinga ukushisisa isikhathi eside noma ukupholisa.
Okukhiphayo okungokoqobo komugqa ophelele kungasimama kuphela njengokuphakelwa komkhiqizo, ukuhlola, ukuncipha, ukudlulisa, ukufaka ikhodi noma ukupakisha imisebenzi exhunywe emshinini.
Uhlu lokupakisha olusohlwini luyi -L + H ≤ 500 mm kanye ne-W + H ≤ 400 mm . Lokhu kusho ukuthi abathengi akufanele bahlole ubude, ububanzi nobude bomkhiqizo ngokuzimela.
Ubukhulu obuhlanganisiwe kufanele buhlale ngaphakathi kwemvilophu yokusebenza eshiwo umshini. Ngaphambi kokuthenga, nikeza ubukhulu nobuncane bobukhulu bayo yonke i-SKU okulindeleke ukuthi isebenze emshinini.
Umkhiqizo omncane odingekayo kufanele futhi uhlolwe ngoba ukutholwa kwenzwa, ukudluliswa kwe-conveyor nokuphatha ifilimu kungaziphatha ngendlela ehlukile ngemikhiqizo emincane kakhulu noma emincane.
Ungangeni usayizi womshini usebenzisa i-SKU evamile kuphela. Umkhiqizo omkhulu olindeleke ngesikhathi sesevisi yomshini kufanele ufakwe kunqubo yokukhetha.
Indlela umkhiqizo ongunxande ongena ngayo emshinini ingashintsha ubude obusebenzayo, ububanzi nobude obusetshenziselwa izibalo zokupakisha.
Ukusebenza komshini wokupakisha kuncike ekusebenzelaneni phakathi komshini nefilimu yangempela. Inkulumo ethi 'ifilimu yepulasitiki' ibanzi kakhulu ukuthi ingagunyazwa ukukhiqizwa.
Nikeza ngesakhiwo sefilimu esiqondile esihlelelwe ukukhiqizwa. Uma ukucaciswa kwefilimu kungakaphothulwa, kokubili umshini nefilimu kufanele kuhlolwe ndawonye.
Amafilimu anogqinsi futhi azacile angadinga amazinga okushisa ahlukene okuvala, ukushuba kwefilimu nezilungiselelo zomshini.
Ifilimu kufanele idale uphawu olwamukelekayo ngaphakathi kwezinga lokushisa elisebenzayo kanye nebanga lesikhathi somjikelezo womugqa wokukhiqiza.
Uma ifilimu ephrintiwe noma ebhalisiwe idingeka, umthengi kufanele axoxe ngokubhaliswa komsebenzi wobuciko, izinzwa zezimpawu zokuphrinta kanye nezidingo zokuma kwendawo ngaphambi kokugunyaza ukucushwa komshini.
Uma iphakethe eliqediwe lihloselwe ukuncipha ngokuqinile eduze komkhiqizo, ukuvala nokuncipha kufanele kuthathwe njengezigaba ezimbili ezihlobene. Umhubhe wokuncipha odingekayo kanye nefilimu kufanele kukhethwe njengengxenye yomugqa wokupakisha ophelele.
| Uhlobo Lomshini | Oyinhloko Umsebenzi | Ojwayelekile Wemikhiqizo | Umehluko Obalulekile |
|---|---|---|---|
| Uhlobo lwe-Wallis WLS-AC81 | Ukupakishwa kwefilimu okuzenzakalelayo, ukuvala nokusikwa kwemikhiqizo ehlukahlukene | Imikhiqizo yepulasitiki, izakhi, izinto zikagesi, izimonyo, izimpahla ezipakishiwe | Ukunyakaza kokuvala okuqondile kwe-Servo nokutholwa komkhiqizo obonakalayo |
| I-VFFS | Wakha isikhwama esime mpo, agcwalise umkhiqizo futhi awuvale | Ama-powders, ama-granules, ukudla okulula neminye imikhiqizo ethathiwe | Idinga uhlelo olufanele lokugcwalisa noma lomthamo |
| I-Horizontal Flow Wrapper | Yenza ifilimu izungeze imikhiqizo ehamba ngokuvundlile futhi idale izigxivizo ze-longitudinal/end | Amabha, izinto zokubhaka, ihadiwe, amakhadi kanye nemikhiqizo eminingi yomuntu ngamunye | Umkhiqizo ovundlile oqhubekayo ugeleza ngohlelo lokwakha nokuvala |
| I-Automatic L-Sealer / Shrink System | Idala indawo evalekile yefilimu engangena emhubheni oshwabene | Amabhokisi, izincwadi, amathreyi kanye nemikhiqizo yabathengi evamile | Ivamise ukubhangqwa nefilimu eshwabanisayo kanye nomhubhe wokushwabana |
Isigaba semishini efanele kufanele siqinisekiswe ngokumelene nomkhiqizo wangempela, ifomethi yokupakisha nendlela yefilimu kunokuba sikhethwe egameni elivamile 'elifana nomshini wokupakisha ozenzakalelayo.'
I-PVC, i-PET, i-PETG neminye imikhiqizo yepulasitiki eqediwe noma izingxenye zingasongwa ngokuzenzakalelayo futhi zivalwe lapho ubukhulu bazo kanye nefilimu yokupakisha kuhambisana nomshini.
Amashidi aphrintiwe, amakhasi afanayo, amamanyuwali, imikhiqizo yohlobo lwencwajana kanye neminye imikhiqizo eyisicaba elungisiwe ingahlolwa ngokuya ngobukhulu bayo, ukujiya kanye nokuzinza kokudla.
Imikhiqizo emincane ye-elekthronikhi, izesekeli kanye nezingxenye ezipakishiwe zingazuza ekufakweni uphawu kwefilimu okuzenzakalelayo lapho ukuqondiswa komkhiqizo kuhlala kuzinzile ngesikhathi sokuthuthwa kwe-conveyor.
Amabhokisi, amakhithi kanye nemikhiqizo yezimonyo efanelekile ingapakishwa uma ifilimu edingekayo, ubukhulu kanye nokubukeka kwephakheji lokugcina kuhambisana nempahla.
Ukunakekelwa kwezempilo okufanelekile noma imikhiqizo ehlobene nemithi ingahlolwa ukuze kufakwe ifilimu yesibili noma yangaphandle. Ukusetshenziswa kwemithi akufanele kuhunyushwe ngokuzenzakalelayo njengephakheji eyinyumba noma iphakheji eyisisekelo yemithi eqinisekisiwe.
Imikhiqizo yokudla ehlukanisiwe noma equkethwe ngaphambilini ingase ihlanganiswe lapho okokusebenza, ifilimu, idizayini yenhlanzeko kanye nezidingo zokulawula kufanelekile. Izimpushana ezixekethile, ama-granules noma uketshezi zidinga ukudosa okuhlukile kanye nezinhlelo zokugcwalisa futhi akufanele kucatshangwe ukuthi zisebenza ngqo kulo mshini.
Izinto zokubhala, izimpahla zasendlini, izesekeli, amakhithi nezinye izinto ezimise okwejwayelekile zingahlolwa kusetshenziswa amasampula omkhiqizo kanye nebanga lokupakisha elishiwo.
Umshini wokupakisha wezimboni ungase udinge ukusebenzisa ama-SKU emikhiqizo eminingana ngosuku olulodwa lokukhiqiza. Ngakho-ke isikhathi sokushintsha sibalulekile cishe njengesivinini esikhulu somjikelezo.
Isikrini esithintwayo sivumela opharetha ukuthi baqaphe futhi balungise izilungiselelo zomshini ezifanele ngokuya ngokucushwa komkhiqizo odingekayo.
Ukulungiswa kukagesi kusiza ukuvumelanisa isakhiwo somshini ukuze sibe nobukhulu obuhlukahlukene bomkhiqizo ngaphandle kokuthembela ngokuphelele ekulungiseni okwenziwa ngesandla.
Kuma-SKU aphindayo, izimboni kufanele zigcine amarekhodi okusetha alawulwayo obukhulu bomkhiqizo, ifilimu, izinga lokushisa lokuvala, izilungiselelo zokuthutha kanye nemibandela yokuhlola ngisho nalapho isitoreji seresiphi yomshini singacacisiwe.
Imishini yokupakisha ezenzakalelayo iqukethe ama-conveyors anyakazayo, izindlela eziqhutshwa yi-servo, izingxenye zokuvala ezishisayo nezindawo zokusika. Ngakho-ke ukuphepha kufanele kuhlolwe njengengxenye yokucaciswa kwezinto zokusebenza kunokuba kuthathwe njengesisetshenziswa.
I-WLS-AC81 ihlanganisa isembozo esivikelayo endaweni yokusebenza ukuze kuncishiswe ukufinyelela ngephutha ezingxenyeni ezihambayo nezishisayo phakathi nokusebenza okuvamile.
Abathengi kufanele baqinisekise i-architecture yokumisa izimo eziphuthumayo, ukuxhuma konogada kanye namazinga okuphepha adingekayo emakethe yendawo ngaphambi kokugunyazwa komshini kokugcina.
Ukuzenzakalela kwesikrini esithintwayo kunciphisa ukulungiswa okuphindaphindwayo kodwa akusisusi isidingo sabaqhubi abaqeqeshiwe abaqonda ukusetha, ukucutshungulwa kwefilimu, amazinga okushisa okuvala, ukujamu, ukugcinwa kanye nezinqubo zokuvala shaqa ngokuphephile.
Ukunemba kwe-Servo kusiza ukulawula ukunyakaza, kodwa ikhwalithi enhle yokupakisha incike enqubweni ephelele.
Ukushisa okuncane kakhulu kungaveza izimpawu ezingaphelele, kuyilapho ukushisa okukhulu kungahlanekezela, kwenze buthaka noma kushise amafilimu athile.
Isigxivizo kufanele sithole izimo zokuxhumana ezifanele kuyo yonke indawo yokuvala.
Ifilimu kufanele ihlale ngaphansi kwezimo ezidingekayo zokuvala isikhathi eside ngokwanele ukuze yakhe uphawu oluthembekile ngaphandle kokukhawulela ukukhishwa okungadingekile.
Ifilimu engalungile noma engazinzile ingaholela ekushwabeni, ukubukeka okungalungile noma ukuvala uphawu okungaguquki.
Isikhala somkhiqizo esingalungile singabeka umkhiqizo eduze kakhulu nendawo yokuvala noma kuvimbele umshini ekulondolozeni isikhathi somjikelezo ozinzile.
Inqubo ekhuphukayo kufanele ilethe imikhiqizo ngomumo ozinzile futhi ilinganise ehambisana nomshini wokupakisha.
Imikhiqizo edinga ukuqoqwa, ihlanganiswe noma isitakikwe ngaphambi kokugoqwa ingase idinge umshini ozenzakalelayo okhuphukayo kunokulindela umshini wokupakisha ngokwawo ukuthi wenze umsebenzi wokuqoqa.
Amaphrojekthi adinga izinsuku zokukhiqiza, amakhodi eqoqo, amabhakhodi noma ulwazi lokulandeleka kufanele luchaze ukuthi imishini yokubhala ikhodi izohlangana kuphi futhi kanjani nolayini wokupakisha.
Uma kudingeka ukugoqa okunciphile, umhubhe kufanele uhambisane nobukhulu bephakheji, uhlobo lwefilimu, isivinini sokuthutha kanye nokubukeka kokugcina okudingekayo.
Imigqa yokukhiqiza enevolumu ephezulu ingase idinge ukuhlolwa ukuba khona kwephakheji, amaphutha okuvalwa, amakhodi okuphrinta noma ezinye izici zekhwalithi ezichaziwe.
Imikhiqizo eqediwe esongwe ngefilimu ingadluliselwa kumshini wokupakisha wesibili lapho kudingeka.
Izinsalela zefilimu kanye nokungcola ezintweni ezishisayo zokuvala zingathinta ikhwalithi yophawu futhi kufanele zisuswe kusetshenziswa izinqubo zokulungisa ezigunyaziwe.
Izindawo ezigugile noma ezilimele ezimelene nezinti kufanele zikhonjwe ngaphambi kokuthi zidale ukunamathela kwefilimu okuphindaphindiwe noma ukuvaleka okungaguquki.
Uthuli, amalebula noma ukungcoliswa ohlelweni lokubona kungaphazamisa ukuzwa komkhiqizo okuzinzile.
Ukuthuthwa komkhiqizo okuzinzile kubalulekile ukuze kutholakale okuphindaphindekayo kanye nokuvala isikhathi.
Isikhathi sokuphumula esiphindaphindiwe kufanele sihlaziywe ngembangela kunokuba siphathwe njengokuma komshini ngamunye. Izinkinga zefilimu, isikhala somkhiqizo, amaphutha ezinzwa kanye nokungcoliswa kwezimpawu kungaveza izenzo zokulungisa ezihlukene.
Isivinini esikalwe esiphezulu siyingxenye eyodwa kuphela yezomnotho zokupakisha. Umshini osebenza ngokushesha kodwa odinga ukuma njalo, ukushintsha okude noma ukumosheka kwefilimu ngokweqile kungase kulethe ukusebenza kahle komhlaba wangempela okuphansi kunalokho okulindelekile.
Linganisa amaphakethe amahle aqediwe ngehora ngalinye lokukhiqiza kunokuthembela kuphela emijikelezweni elinganiselwe ngomzuzu.
Qhathanisa ukulayisha ngesandla, ukuvala nokuhlola umsebenzi ngaphambi nangemuva kokuzenzakalela.
Gada udoti wokuqalisa, ukwaliwa kokuvalwa kanye nezinto ezilahlekile phakathi nezinguquko zefomethi.
Amafekthri anama-SKU amaningi kufanele afake isikhathi sokushintsha umkhiqizo ekubalweni kokukhiqiza.
Linganisa imimese yokuvala, izingxenye ze-Teflon, izinzwa, amabhande, izingxenye zikagesi nezingxenye ezisele ezinconyiwe ngaphambi kokuthenga izinto zokukhiqiza.
I-Automation ngokwayo ayenzi ngokuzenzakalelayo inqubo yokupakisha ukuthi iqhubeke. Ukusebenza kwemvelo kuncike ekusetshenzisweni kokupakishwa, amanani okwenqaba, ukusetshenziswa kwamandla, ukuvikelwa komkhiqizo, ukwakheka kwefilimu kanye nohlelo oluphelele lokuphela kwempilo.
Uma iphrojekthi ihlose ukusebenzisa amafilimu azacile, izakhiwo ze-mono-material, amafilimu agaywa kabusha noma ezinye izinto zokupakisha ezihlukile, lawo mafilimu kufanele ahlolwe ohlelweni lwangempela lokuvala ngesivinini esidingekayo sokukhiqiza ngaphambi kokuqaliswa.
Ngaphambi kokuthunyelwa noma ukwamukelwa kokugcina kokukhiqiza, abathengi kufanele bahlole umshini besebenzisa imikhiqizo emele kanye nefilimu yokupakisha ehlosiwe.
Ibanga lomkhiqizo: ubuncane bokuhlola, obujwayelekile kanye nobukhulu bosayizi bomkhiqizo.
Isivinini sokupakisha: qinisekisa isivinini sokukhiqiza esizinzile ngemikhiqizo yangempela.
Ukubukeka kwesici: hlola imibimbi, ukuvala uphawu okungaphelele, ukuhangula nokungcoliswa.
Seal ubuqotho: chaza ukuhlolwa kwephakheji-seal efanele yohlelo lokusebenza.
Ikhwalithi yokusika: hlola ukuhlukaniswa kwefilimu futhi usike ukungaguquguquki.
Indawo yomkhiqizo: qinisekisa ukuthi indawo yokuvala isala ngaphandle komkhiqizo.
Ukutholwa kokubona: hlola yonke imibala yomkhiqizo, izindawo ezingaphezulu nezimo.
Ukulandelela ifilimu: qinisekisa ukunyakaza kwefilimu okuzinzile kukho konke ukusebenza okunwetshiwe.
Ukuqina kwezinga lokushisa: qinisekisa ukusebenza kokuvala ngemva kokusebenza okuqhubekayo.
Ukushintsha: sebenzisa izinguquko zefomethi yomkhiqizo.
Ukuqapha ukuphepha: qinisekisa onogada kanye nemisebenzi edingekayo yokuphepha.
Ukuphatha i-alamu: buyekeza amaphutha ajwayelekile kanye nezinqubo zokuthola kabusha.
Ukuhlolwa okuqhubekayo: hlola ukuzinza komshini ngesikhathi sokuhlola okuvunyelwene ngaso.
Amadokhumenti: qinisekisa amamanyuwali, imininingwane kagesi, uhlu lwezingxenye ezisele kanye neziqondiso zokulungisa.
Nikeza uhlobo lomkhiqizo, isisindo, indawo, ukuqina, umumo nokuthi ungowodwa, uqoqwe noma usuqukethwe kakade.
Ubude bohlu, ububanzi nobude bayo yonke i-SKU ebalulekile kunokuhlinzeka ngomkhiqizo owodwa kuphela ojwayelekile.
Izwe lidinga amaphakheji amahle ngomzuzu namahora okusebenza alindelwe shift ngayinye.
Nikeza ngesakhiwo sefilimu, ukujiya, ukucaciswa kweroll nokuthi ifilimu iphrintiwe, icacile, iyashwabana noma iyasebenza ngenye indlela.
Chaza ukuthi inhloso wukugoqa okuxekethile, ukuvikela ifilimu evaliwe, ukugoqa okunciphile noma okunye ukubukeka okuphelile.
Khomba ukuthi imikhiqizo ifika mathupha, isuka kusihambisi, i-collator, ulayini wokwakha, ulayini wokuphrinta noma omunye umshini ozishintshayo.
Cacisa umhubhe wokushwabana, iphrinta, ukuhlolwa, isidluliseli, ikhathoni noma ezinye izisetshenziswa zikalayini ezidingekayo.
Qinisekisa i-voltage yefekthri, imvamisa, isigaba kanye nanoma yiziphi izidingo zikagesi wemakethe yendawo ngaphambi kokuthunyelwa.
Nikeza ngezwe okuyiwa kulo kanye nezimfuneko ezisebenzayo zokuphepha komshini, zikagesi noma zemboni okufanele zihlangatshezwe.
Amasampula okukhiqiza amelela ahlinzeka ngendlela enokwethenjelwa kakhulu yokuqinisekisa ukutholwa, ukuphathwa kwefilimu, ukubekwa uphawu, ikhwalithi yokusika kanye nesivinini sokusebenza esifinyelelekayo.
Umkhiqizo: igama nencazelo yento epakishwayo.
Izithombe zomkhiqizo: hlinzeka ngokubukwa okuningi uma kungenzeka.
Ubukhulu obuncane: ubude × ububanzi × ubude.
Ubukhulu bobukhulu: ubude × ububanzi × ubude.
Isisindo somkhiqizo: ubuncane kanye nobukhulu lapho kufanele khona.
Isivinini esidingekayo: khomba amaphekhi amahle ngomzuzu.
Ifilimu yokupakisha: ukwakheka kwezinto ezibonakalayo nokuqina.
Umqulu wefilimu: ububanzi, ububanzi kanye nengqikithi uma sekuchaziwe.
Ifilimu ephrintiwe: khomba izidingo zokubhalisa uma zikhona.
Isitayela sephakheji: ukumboza, iphakheji evaliwe, iphakheji yokunciphisa noma enye ifomethi.
Inqubo yasenhla nomfula: okuphakelayo mathupha, isihambisi, okokuhlanganisa noma okokukhiqiza.
Inqubo yokwehla komfula: umhubhe oshwabene, ukubhala ngekhodi, ukuhlola, ukufakwa kwamabhokisi noma ukupakishwa kwekesi.
Isakhiwo sefekthri: hlinzeka ngendawo yokufaka etholakalayo kanye nobude be-conveyor.
Ukunikezwa kukagesi: i-voltage, isigaba kanye nemvamisa.
Imvelo: imboni evamile, enothuli, enomswakama, indawo yokuwasha noma esinye isimo.
Izinga lokuphepha: hlinzeka ngezimfuneko zemakethe okuyiwa kuyo.
Ulimi: cacisa i-HMI edingekayo kanye nolimi lwezandla.
Izingxenye ezisele: cela ukuqalisa okunconyiwe kanye nephakheji yezingxenye ezigugile.
Ukuhlolwa kokwamukela: chaza amasampula okukhiqiza kanye nenqubo yokuhlola ngaphambi koku-oda.
Indlela eqondile eshayelwa yi-servo ihlinzeka ngokunyakaza kokuvala okulawulwa nge-elekthronikhi ngokukhiqiza okuzenzakalelayo okuphindaphindwayo.
Isivinini esisohlwini sisekela izimfuneko zokupakisha zevolumu ephakathi ukuya kwephezulu, nokusebenza kwangempela kuncike ezimweni zomkhiqizo nefilimu.
Inzwa yendawo yomkhiqizo isiza ukuhlanganisa ukuvalwa nokunyakaza kwezinto emugqeni.
Izindawo zokuvala izinga lokushisa eliphezulu ezifakwe nge-Teflon zenzelwe ukunciphisa ukunamathela phakathi nemijikelezo yokupakisha ephindaphindiwe.
Ukulawula isikrini esithintwayo kunikeza opharetha isixhumi esibonakalayo esimaphakathi sokusebenza komshini nokulungiswa kokukhiqiza.
Ukulungiswa kobude bukagesi kanye nemvilophu yokupakisha eshiwo kuvumela abakhiqizi ukuthi bahlole ama-SKU emikhiqizo eminingi emshinini owodwa.
Ukucushwa komshini kungaxoxwa ngakho ngokobukhulu bomkhiqizo, ifilimu yokupakisha kanye nezidingo zomugqa wokukhiqiza.
Abathengi be-B2B kufanele bahlinzeke ngemikhiqizo emele nefilimu ukuze inqubo yokupakisha ihlolwe ngaphansi kwezimo ezingokoqobo zokukhiqiza ngaphambi kokugunyazwa komshini kokugcina.
Iwuhlelo lokupakisha oluzenzakalelayo olusebenzisa isilawuli se-servo ukushayela ukunyakaza okuqondile kwendlela yokuvala ngenkathi imikhiqizo ihamba ngenqubo yokupakisha.
U-Wallis ubala isivinini sokusebenza esingaba yizicucu ezingu-30-40 ngomzuzu. Isivinini sangempela sincike kubukhulu bomkhiqizo, ifilimu yokupakisha nezimo zokukhiqiza.
Akufanele ithathwe njengomshini ojwayelekile we-VFFS ngokusekelwe ekucacisweni kwawo kwamanje. I-WLS-AC81 ichazwa njengomshini wokupakisha we-servo ozenzakalelayo kanye nomshini wokuvala wemikhiqizo engacacile kunomshini wokwenza izikhwama nowokufakwa komkhiqizo.
Ukucaciswa kwe-WLS-AC81 akusho uhlu lwesistimu ye-auger powder-dosing. Ukupakishwa kwempushana okuxekethile ngokuvamile kudinga umthamo ozinikele kanye nemishini yokugcwalisa ehlanganiswe nomshini ofanele wokupakisha.
Hhayi njengesistimu yomthamo ezimele esekelwe esimisweni samanje. Ama-granules axegayo ngokuvamile adinga isistimu yokugcwalisa isisindo noma ivolumu ephezulu kanye nempahla yokufaka izikhwama efanele.
Ukucaciswa kwamanje kwe-WLS-AC81 akuhluluki iphampu yokugcwalisa uketshezi noma isistimu yokudosa. Imikhiqizo egcwaliswe ngaphambili noma equkethwe ingase ihlolelwe ukupakishwa kwefilimu yangaphandle, kuyilapho ukugcwaliswa okuxekethile koketshezi kudinga imishini ezinikele.
Ingahlolelwa imikhiqizo ehlukahlukene emincane nemaphakathi phakathi kwebanga lokupakisha, okuhlanganisa imikhiqizo yepulasitiki, izinto zikagesi, izisetshenziswa, izimonyo, imikhiqizo ehlobene nokunakekelwa kwezempilo kanye nezimpahla ezivamile zabathengi.
Imvilophu yokupakisha esohlwini yi-L + H ≤ 500 mm kanye ne-W + H ≤ 400 mm. Abathengi kufanele banikeze ubukhulu bomkhiqizo bangempela ukuze kuqinisekiswe ukuhambisana.
Ukulawulwa kwe-Servo kunikeza ukuma okulawulwa nge-elekthronikhi kanye nokunyakaza kwendlela yokuvala, okusiza ukuvumelanisa imijikelezo yokuvala ephindaphindiwe nokunyakaza komkhiqizo.
Isistimu yokuthola i-optical ikhomba indawo yomkhiqizo ukuze umshini ukwazi ukuxhumanisa ukuvala nokuhamba komkhiqizo ngesigaba sokupakisha.
I-anti-stick coating iklanyelwe ukunciphisa ukunamathela kwamafilimu okupakisha ahambisanayo endaweni yokuvala eshisayo futhi isekele imijikelezo yokuvala ephindaphindiwe yokuhlanza.
Yebo, ngaphakathi kwebanga lokusebenza elishiwo. Ukulungiswa kobude bukagesi nezinye izilungiselelo zomshini kungasiza ukulungisa isistimu kuma-SKU amaningi.
Ukuhambisana kwefilimu kufanele kuqinisekiswe ngokuya ngesakhiwo sefilimu, ukujiya, ukuvaleka, ubukhulu bomkhiqizo kanye nephakheji eliqediwe elidingekayo. Abathengi kufanele banikeze ifilimu ehlosiwe ukuze kwenziwe izivivinyo zokukhiqiza lapho kungenzeka khona.
Ukuhambisana okungenzeka kuncike efasiteleni lokuvala lefilimu, ukujiya kanye nokuziphatha kokusebenza. Kutuswa isilingo sokukhiqiza ngaphambi kokugunyaza olunye uhlaka lwefilimu.
Umhubhe oshwabene awukho ohlwini lwezicaciso eziyisisekelo ze-WLS-AC81 eziboniswe lapha. Uma ukugoqa ukushwabana kudingekile, ukucushwa komugqa okuphelele kufanele kuqinisekiswe ngesikhathi sekhotheshini.
Amaphrojekthi wefilimu ephrintiwe kufanele kuxoxwe ngayo ngokuqondile ngoba izidingo zokubhalisa kanye nezindawo zokusika zingadinga ukuzwa nokulawulwa okufanele.
Ukucushwa okusohlwini lwamanje kungu-380 V, izigaba ezintathu, 50–60 Hz namandla angu-3.5 kW. Izidingo zikagesi zemakethe yendawo okuyiwa kuyo kufanele ziqinisekiswe ngaphambi koku-oda.
Ubukhulu bomshini obufakwe ohlwini lwe-WLS-AC81 cishe bungu-L1980 × W1150 × H1550 mm.
Ukunakekelwa kwezempilo okufanelekile noma imikhiqizo ehlobene nemithi ingase ihlolelwe ukupakishwa kwefilimu yangaphandle noma yesibili, kodwa abathengi kufanele baqinisekise ngokwehlukana izidingo zenhlanzeko, ukuqinisekiswa, ukulawula kanye nephakheji eyinhloko yesicelo sabo.
Yebo, ukuhlanganiswa kolayini kungahlaziywa ngokuphakelwa komkhiqizo, amaconveyor, amakhodi, amahubhe ashwabeneyo, ukuhlola kanye nempahla yokupakisha eyehla nomfula.
Ubukhulu bomkhiqizo, isikhala, izici zefilimu, imingcele yokuvala, ukutholwa komkhiqizo, ukushintshwa kanye nokuzinza komugqa okhuphuka nomfula/wehla nomfula konke kuthonya umphumela ongokoqobo.
Abathengi kufanele bahlole imikhiqizo yangempela kanye nefilimu ehlosiwe ngesivinini, ukutholwa kokubona, ukulandelela ifilimu, ikhwalithi yophawu, ikhwalithi yokusika, ukuguqulwa kanye nokuzinza okusebenzayo okuqhubekayo.
Nikeza ngezithombe zomkhiqizo, ubuncane nobukhulu bobukhulu, isisindo somkhiqizo, isivinini esiqondiwe, ifilimu yokupakisha, isitayela sephakheji, ukunikezwa kukagesi, ukuhlelwa komugqa wokukhiqiza kanye nezidingo zemishini ekhuphuka nomfula/ezansi nomfula.
Inzuzo enkulu yomshini wokupakisha we-servo othomathikhi awukona nje ukuthi uhamba ngokushesha kunenqubo yezandla. Inani layo langempela livela ekuxhumaniseni ukutholwa komkhiqizo, ukunyakaza kokuvalwa okulawulwayo, ukuphatha ifilimu, ukusika nokudluliswa komkhiqizo okuzenzakalelayo emjikelezweni wokukhiqiza ophindaphindwayo.
Ku-Wallis WLS-AC81, abathengi abangochwepheshe kufanele bahlole isivinini esikalwe ngama-30–40 pcs/min kanye ne-L + H ≤ 500 mm kanye ne-W + H ≤ 400 mm ububanzi bokupakisha, ifilimu ehlosiwe, ijiyomethri yomkhiqizo, izidingo zokuvala, izindinganiso zokuphepha kanye nemishini yokukhiqiza exhunyiwe.
Thumela imikhiqizo emele i-Wallis, imininingwane yefilimu yokupakisha, okukhiphayo okudingekayo kanye nesakhiwo somugqa wokukhiqiza ukuze uhlole ukucushwa komshini futhi uhlele ingxoxo yezobuchwepheshe ngaphambi kokukhiqizwa kwezentengiso.
